PVDC Coated Films Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented by Film Type (Bi-axially oriented polypropylene (BOPP), Polyethylene terephthalate (PET), Polyvinyl chloride (PVC), Others) By Coating Side (Single-side coated, Double-side coated) By Industry Vertical (Food and beverage, Pharmaceutical, Medical device, Industrial, Others), By Region, By Competition 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 1.85 Billion
CAGR (2026-2031)	7.47%
Fastest Growing Segment	Polyethylene terephthalate (PET)
Largest Market	North America
Market Size (2031)	USD 2.85 Billion

Market Overview

The Global PVDC Coated Films Market will grow from USD 1.85 Billion in 2025 to USD 2.85 Billion by 2031 at a 7.47% CAGR. Polyvinylidene Chloride coated films are specialized barrier materials utilized primarily in packaging to provide exceptional resistance against oxygen, moisture, and aromas for product preservation. The primary drivers supporting market growth include the critical economic need for extended shelf life in perishable food sectors and the rigorous safety standards in pharmaceutical logistics that demand superior contaminant protection.

Market expansion faces a significant challenge due to environmental concerns regarding the chlorine content in these materials which complicates recycling processes and invites regulatory pressure to adopt fully recyclable alternatives. According to the 'Flexible Packaging Association', in '2024', the U.S. flexible packaging industry was estimated to reach $42.9 billion in annual sales for the preceding year. This data highlights the substantial industrial scale that continues to necessitate advanced barrier technologies despite ongoing sustainability hurdles.

Key Market Drivers

The rapid expansion of the global processed food and beverage industry acts as the primary catalyst for the adoption of PVDC coated films. Manufacturers rely on these high-barrier materials to prevent oxidation and moisture ingress, which is essential for maintaining the freshness of meat, poultry, and confectionery products during transport. This extensive consumption volume directly correlates with the need for reliable packaging solutions that extend shelf life and reduce waste across complex supply chains. According to Nestlé, February 2024, in the 'Annual Report 2023', the company reported total sales of CHF 93.0 billion, demonstrating the immense scale of global food production that necessitates consistent preservation technology. Consequently, packaging converters prioritize PVDC coatings to meet the rigorous quality assurance protocols demanded by such multinational food entities.

Simultaneously, the surging demand for pharmaceutical blister packaging and drug protection fuels market momentum. Pharmaceutical companies depend on the superior moisture and oxygen barrier properties of PVDC to ensure the stability of hygroscopic medications in varying climatic conditions. This requirement is intensified by the growing volume of international drug trade, where product integrity must be maintained over long distances to comply with safety regulations. According to the India Brand Equity Foundation, August 2024, in the 'Pharmaceuticals Industry Report', Indian pharmaceutical exports reached US$ 27.9 billion in FY24, highlighting the critical role of barrier packaging in supporting global healthcare logistics. Furthermore, major packaging manufacturers continue to invest in these technologies to serve both sectors; according to Amcor, August 2024, in the 'Fiscal 2024 Full Year Results', the company reported annual net sales of $13.64 billion. This financial scale underscores the sustained industrial reliance on advanced packaging materials to fulfill safety and preservation mandates.

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Key Market Challenges

The presence of chlorine in PVDC coated films presents a formidable obstacle to market growth by rendering these materials incompatible with standard recycling streams. Because processing chlorine-based plastics can release hazardous corrosive byproducts, waste management facilities often exclude them to protect machinery and personnel. This technical incompatibility creates a significant disconnect between PVDC products and the burgeoning circular economy, compelling brands to seek alternative materials to avoid reputational damage and regulatory penalties associated with non-recyclable packaging.

Consequently, the demand for this material is being suppressed by an industry-wide pivot toward materials that fit existing recycling infrastructures. This trend is quantified by the intense focus on compatibility within the sector. According to the 'Flexible Packaging Association', in '2024', 85% of surveyed converters identified "Recycle Ready" designs as their top sustainable packaging option. This statistic underscores the severity of the challenge, as the overwhelming preference for recyclable formats directly marginalizes difficult-to-recycle materials like PVDC, limiting their adoption in new product lines despite their superior barrier properties.

Key Market Trends

The expansion of PVDC shrink bags in fresh meat and poultry sectors is becoming a defining trend, driven by the material's superior oxygen barrier properties which are essential for vacuum-skin formats. Unlike generic packaging, these specialized shrink bags are engineered to withstand high abuse from bone-in cuts while maintaining the visual clarity required for consumer inspection in retail environments. This shift focuses on the critical need to prevent discoloration and extend the shelf life of raw protein products across complex, temperature-sensitive supply chains. The commercial scale of this specific application is substantial; according to Sealed Air, February 2025, in the '2024 Annual Report', the company reported total net sales of $5.39 billion, a performance largely underpinned by its Food Packaging segment which specializes in these advanced preservation technologies.

Simultaneously, the market is experiencing a surge in innovation within ultra-high barrier grades for pharmaceutical blisters, necessitated by the increasing sensitivity of modern drug formulations. Converters are moving beyond standard mono-layer films to sophisticated multi-layer PVDC structures that provide intensified protection against moisture and oxygen without increasing the package's footprint. This technical evolution requires significant capital allocation toward manufacturing infrastructure capable of producing these defect-free, high-performance films. This commitment to advancing barrier capabilities is quantified by recent industry investments; according to CPH Group, February 2025, in the 'Annual Report 2024', its Perlen Packaging division invested CHF 10.6 million throughout the year specifically on capacity expansions and product development to meet these heightened safety requirements.

Segmental Insights

Polyethylene terephthalate (PET) constitutes the fastest-growing segment in the global PVDC coated films market due to its exceptional balance of optical clarity and mechanical resistance. Demand is surging as manufacturers increasingly adopt this material for flexible packaging solutions that require prolonged shelf life and robust protection against oxygen and moisture. This expansion is reinforced by adherence to rigorous food safety regulations from institutions such as the U.S. Food and Drug Administration, ensuring consumer safety in food contact applications. These functional advantages make PVDC coated PET the preferred choice for preserving product integrity across the food and beverage sector.

Regional Insights

North America maintains a leading position in the Global PVDC Coated Films Market, driven primarily by robust demand within the food packaging and pharmaceutical sectors. The region prioritizes extended shelf life and preservation for perishable products, such as processed meats and cheeses, which necessitates high-barrier packaging solutions. Additionally, stringent compliance standards set by the United States Food and Drug Administration (FDA) promote the use of materials that ensure product integrity and safety against external contaminants. This regulatory landscape, combined with an established organized retail infrastructure, sustains the high consumption of barrier films across the continent.

Recent Developments

• In March 2025, Syensqo announced the successful completion of a breakthrough research initiative that demonstrated the mechanical recyclability of multilayer food packaging containing PVDC. The company, in conjunction with testing and certification partners, proved that films containing its proprietary PVDC barrier coating could be effectively recycled within standard polyethylene (PE) waste streams without compromising the quality of the resulting recycled material. This research challenged the prevailing industry perception that PVDC prevents the recycling of multilayer films. The findings paved the way for the repurposing of mixed plastic waste into durable applications such as injection-molded products, thereby enhancing the circularity of high-barrier food packaging.
• In October 2024, Liveo Research collaborated with a leading multinational pharmaceutical company to launch a first-of-its-kind PET blister packaging solution intended to replace traditional polyvinyl chloride (PVDC) coated options. This new packaging was developed to significantly reduce the carbon footprint and environmental impact associated with pharmaceutical blister packs. The collaboration resulted in a monolayer PET blister that eliminated the use of chlorine-containing polymers while maintaining the necessary protection for the drug products. This product launch marked a significant shift in the pharmaceutical packaging sector towards more circular and sustainable material choices for high-volume over-the-counter medications.
• In August 2024, UFlex Limited introduced a new high-barrier metallized BOPP film, marketed as "B-UNB-M," which was designed as a sustainable replacement for chlorine-based PVDC-coated films. The company launched this product to address the growing market demand for eco-friendly packaging solutions that maintain high barrier properties against oxygen and moisture. This innovation featured a specialized coating that offered excellent metal adhesion and migration barriers, making it suitable for packaging dry fruits, beverages, and confectionery. The film was engineered to provide a recyclable alternative to traditional aluminum foil and PVDC-coated structures, aligning with global sustainability trends in flexible packaging.
• In January 2024, Tekni-Plex Healthcare announced the expansion of its manufacturing capabilities by commencing multilayer blown film production within a cleanroom environment at its facility in Puurs, Belgium. This development was designed to meet the increasing demand for higher-order barrier solutions in the pharmaceutical and medical device markets. The new production line enabled the company to manufacture films and bags using pharma-grade resins under Good Manufacturing Practice (GMP) conditions, shifting away from food-grade resin-based options. This expansion underscored the company's strategy to provide enhanced protection for highly sensitive products requiring stringent cleanliness and barrier performance.

Key Market Players

• Cosmo Films Ltd
• Innovia Films Ltd
• Treofan Group
• Jindal Poly Films Limited
• Perlen Packaging
• SRF Limited
• Klockner Pentaplast
• CCL Industries Inc
• Polinas
• Vibac Group S.p.A.

By Coating Side	By Industry Vertical	By Region
Single-side coated Double-side coated	Food and beverage Pharmaceutical Medical device Industrial Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global PVDC Coated Films Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• PVDC Coated Films Market, By Coating Side:

• Single-side coated
• Double-side coated

• PVDC Coated Films Market, By Industry Vertical:

• Food and beverage
• Pharmaceutical
• Medical device
• Industrial
• Others

• PVDC Coated Films Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE