Medium & Heavy Commercial Vehicles Axial Flux Motors Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Propulsion (BEV, HEV, PHEV), By Demand Category (OEM, Aftermarket) By Region, By Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 40.88 Million
CAGR (2026-2031)	6.11%
Fastest Growing Segment	HEV
Largest Market	Europe
Market Size (2031)	USD 58.35 Million

Market Overview

The Global Medium & Heavy Commercial Vehicles Axial Flux Motors Market will grow from USD 40.88 Million in 2025 to USD 58.35 Million by 2031 at a 6.11% CAGR. The Global Medium & Heavy Commercial Vehicles Axial Flux Motors Market comprises the trade and integration of advanced electric motors where magnetic flux travels parallel to the axis of rotation, differing from the radial magnetic path found in conventional machinery. These motors are characterized by their compact, disc-like structure and high torque density, making them particularly suitable for the rigorous payload and range demands of heavy-duty logistics. The primary drivers propelling this market include stringent government-imposed emission regulations that necessitate the electrification of commercial fleets and the operational requirement for high-efficiency powertrains that maximize cargo space and minimize vehicle weight.

Despite the operational benefits, the widespread adoption of this technology faces a significant challenge regarding the complexity of thermal management and high-volume manufacturing, which can elevate production costs compared to traditional radial flux alternatives. This barrier often complicates supply chain scalability for heavy vehicle manufacturers. However, the momentum for electrification remains strong within the sector. According to the International Energy Agency, in 2024, global electric truck sales grew by nearly 80% to exceed 90,000 units, indicating a rapidly expanding addressable market for these specialized motor technologies.

Key Market Drivers

The implementation of stringent global emission standards serves as a primary catalyst for the adoption of axial flux motors in the medium and heavy commercial vehicle sector. Regulatory bodies worldwide are enforcing rigorous mandates to curb greenhouse gas emissions, compelling original equipment manufacturers to accelerate the transition toward zero-emission electric powertrains. This regulatory pressure is frequently bolstered by substantial financial programs designed to facilitate fleet conversion; for instance, according to the U.S. Environmental Protection Agency, in December 2024, the administration announced over $735 million in grants to support the deployment of approximately 2,400 zero-emission heavy-duty vehicles. Such initiatives create an immediate and expanding requirement for efficient motor technologies that can meet compliance targets without compromising vehicle utility. Furthermore, according to the European Automobile Manufacturers' Association, in January 2025, electrically chargeable trucks held a market share of 2.3% in the European Union for the year 2024, reflecting the gradual but steady market response to these regulatory frameworks.

Concurrently, the escalating demand for high-torque density powertrains is specifically driving the preference for axial flux architectures over traditional radial flux designs in heavy-duty applications. Commercial vehicles require immense torque to move heavy payloads, yet they must also minimize powertrain weight to maximize cargo capacity and operational range. Axial flux motors address this critical need by providing superior power and torque within a significantly more compact and lightweight footprint. This technological advantage is exemplified by recent industry advancements; according to Turntide Technologies, in April 2025, the company introduced the AF430S axial flux motor, which delivers a torque density exceeding 20.5 Nm/kg, a metric that directly supports the rigorous performance requirements of electrified commercial fleets. The ability to deliver such high performance in a reduced package allows manufacturers to optimize chassis integration, solidifying the role of axial flux technology in the next generation of electric trucks.

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Key Market Challenges

The complexity of thermal management and high-volume manufacturing represents a formidable barrier that is restricting the expansion of the Global Medium & Heavy Commercial Vehicles Axial Flux Motors Market. These motors require intricate assembly processes and specialized cooling systems to handle the intense heat generated during heavy-duty operations, which significantly elevates production costs compared to traditional radial flux alternatives. This manufacturing difficulty prevents suppliers from easily achieving economies of scale, resulting in a higher upfront capital cost for vehicle manufacturers and, ultimately, fleet operators. Since the commercial transport sector relies heavily on cost-efficiency and low total cost of ownership, the premium pricing of these advanced propulsion systems deters widespread investment.

This operational and financial bottleneck has a measurable negative impact on the deployment of electric heavy vehicles in mature markets. The difficulty in scaling production affordably is contributing to a stagnation in demand for electrified commercial fleets in certain regions. For instance, according to the European Automobile Manufacturers' Association, in 2024, registrations of electrically chargeable trucks in the European Union decreased by 4.6%, maintaining a low market share of just 2.3%. This statistic highlights how manufacturing constraints and the resulting cost implications are directly hampering the broader adoption of these technologies.

Key Market Trends

Strategic Vertical Integration and Acquisitions by Major OEMs is fundamentally restructuring the supply chain as truck manufacturers seek to secure proprietary technology and mitigate the risks associated with external component dependency. Rather than relying on third-party suppliers for critical propulsion units, heavy-duty vehicle manufacturers are increasingly establishing in-house competence centers or acquiring specialized motor developers to optimize performance and reduce costs. This shift allows for the precise tailoring of motor characteristics to specific chassis requirements. A prominent example of this operational scalability is evident in the recent manufacturing milestones of acquired subsidiaries; according to The Manufacturer, November 2025, in the 'YASA celebrates production of 50,000 axial flux motors' article, the Mercedes-Benz subsidiary reached a cumulative production of 50,000 units, demonstrating the rapid industrialization and high-volume deployment capability of these advanced motor technologies under the ownership of major automotive groups.

Concurrently, the Integration of Compact Axial Flux Motors into Heavy-Duty E-Axle Powertrains is emerging as a dominant architectural trend to resolve packaging constraints in electrified logistics vehicles. The unique disc-shaped topology of axial flux motors significantly reduces the axial length of the traction unit, allowing it to be nested directly within the axle assembly without encroaching on the space required for high-capacity battery packs. This configuration is critical for long-haul trucks where maximizing energy storage within the wheelbase is paramount for extending operational range. Highlighting the spatial efficiency of this design, according to Control.com, February 2025, in the 'Heavy-Duty Just Got Lighter | Infinitum's New Aircore Motor' article, the newly released Aircore Heavy Duty motor system is 60% shorter than traditional radial flux alternatives, a dimensional reduction that directly facilitates seamless integration into space-constrained commercial vehicle platforms while maintaining high performance.

Segmental Insights

The Hybrid Electric Vehicle segment is currently establishing itself as the fastest-growing category within the Global Medium & Heavy Commercial Vehicles Axial Flux Motors Market. This acceleration is primarily driven by the high torque density and thin profile of axial flux topology, which allows for seamless integration between the internal combustion engine and transmission without requiring extensive chassis redesigns. Consequently, manufacturers are adopting this technology to comply with stringent emission standards from authorities such as the European Commission while maintaining the necessary range for long-haul logistics operations.

Regional Insights

Based on current market research, Europe dominates the Global Medium & Heavy Commercial Vehicles Axial Flux Motors Market, primarily driven by the European Union’s rigorous CO2 emission standards for heavy-duty transport. This legislative framework compels major automotive manufacturers to transition towards high-efficiency electric powertrains to avoid penalties. Axial flux technology is increasingly favored in this region for its high torque-to-weight ratio and compact design, which allow for larger battery integration without compromising cargo capacity. Consequently, the region’s established commercial vehicle manufacturing ecosystem and strong commitment to zero-emission logistics sustain its leadership in adopting this specialized motor technology.

Recent Developments

• In July 2025, Traxial and Punch Powertrain announced the successful completion of a joint testing campaign for a new electric drive system aimed at heavy-duty commercial vehicles. The project validated the compatibility and performance of Traxial’s yokeless axial flux motor paired with Punch Powertrain’s silicon carbide inverter under rigorous operating conditions. The integrated system demonstrated the ability to support trucks in the 20 to 40-ton range, offering a compact solution with robust thermal management. This collaboration represents a significant advancement in bringing efficient, high-torque axial flux technology to the mass market for heavy electric transport.
• In April 2025, Turntide Technologies launched the AF430S, a high-performance axial flux motor developed for the electrification of off-highway and heavy commercial vehicles. This new product features a compact design that enables easy integration into space-constrained vehicle architectures without requiring a full platform redesign. The motor delivers a power density exceeding 7.2 kW/kg and a torque density of over 20.5 Nm/kg, making it suitable for demanding applications in construction and marine transport. The release highlights the company's strategy to provide durable, efficient powertrain components that reduce the total cost of ownership for commercial fleet operators.
• In August 2024, H3X secured $20 million in Series A funding to expand the production of its advanced electric motors for heavy industry and marine sectors. The company plans to utilize the capital to bring its megawatt-class integrated motor drives to market, specifically targeting applications such as mining vehicles and electric ferries where high power density is critical. The proprietary axial flux design allows these motors to achieve significant weight reductions compared to traditional systems. This investment supports the company's goal of decarbonizing heavy-duty transport by providing scalable, high-efficiency propulsion solutions.
• In April 2024, Tresa Motors unveiled the V0.2, an upgraded version of its electric truck designed for the medium and heavy commercial vehicle sector. The new model integrates the company's proprietary axial flux motor technology, which delivers exceptional torque and efficiency required for heavy payloads. The truck features an 800V modular battery system, a centralized computing unit, and an advanced telemetry system monitoring over 500 data points. This development underscores the manufacturer's commitment to utilizing compact axial flux motors to improve the performance and economic viability of electric logistics fleets in demanding road conditions.

Key Market Players

• YASA Limited
• Magnax
• EMRAX
• Phi-Power
• PanGood
• Omni Powertrain Technologies
• Naxatra Labs
• Turntide Technologies
• EFLOW
• Beyond Motors

By Propulsion	By Demand Category	By Region
BEV HEV PHEV	OEM Aftermarket	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Medium & Heavy Commercial Vehicles Axial Flux Motors Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Medium & Heavy Commercial Vehicles Axial Flux Motors Market, By Propulsion:

• BEV
• HEV
• PHEV

• Medium & Heavy Commercial Vehicles Axial Flux Motors Market, By Demand Category:

• OEM
• Aftermarket

• Medium & Heavy Commercial Vehicles Axial Flux Motors Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE