Commercial Vehicles Hydraulic Systems Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Application Type (Brake, Clutch, Suspension), By Component Type (Master Cylinder, Slave Cylinder, Reservoir, Hose), By End User (OEM, Aftermarket), By Region, By Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 2.98 Billion
CAGR (2026-2031)	7.03%
Fastest Growing Segment	Suspension
Largest Market	Asia Pacific
Market Size (2031)	USD 4.48 Billion

Market Overview

The Global Commercial Vehicles Hydraulic Systems Market will grow from USD 2.98 Billion in 2025 to USD 4.48 Billion by 2031 at a 7.03% CAGR. Commercial vehicle hydraulic systems are integrated fluid power assemblies comprising pumps, cylinders, and valves that utilize pressurized fluid to enable critical actuation functions such as steering, braking, and payload lifting in heavy-duty trucks and buses. The market is primarily driven by the expansion of global logistics networks and infrastructure development projects which necessitate durable vehicles capable of handling high-tonnage operations. These sectors rely on the high-force transmission capabilities that hydraulic architectures provide to ensure operational reliability under rigorous conditions.

However, the accelerating transition toward vehicle electrification poses a significant challenge as manufacturers increasingly explore electro-mechanical alternatives to meet stringent zero-emission mandates. This shift threatens to reduce the long-term reliance on traditional fluid power configurations. According to the European Automobile Manufacturers’ Association, in 2024, new EU truck registrations declined by 6.3 percent, signaling a temporary contraction in the manufacturing demand for associated hydraulic components within a key regional market.

Key Market Drivers

The expansion of construction and infrastructure development activities serves as a primary catalyst for the Global Commercial Vehicles Hydraulic Systems Market. As governments and private entities invest in large-scale urbanization projects, there is a parallel rise in the deployment of hydraulic-intensive machinery such as excavators and dump trucks. These vehicles depend on high-pressure fluid power systems to execute heavy lifting and precise earthmoving tasks that electrical counterparts struggle to match in high-load environments. The direct correlation between infrastructure spending and hydraulic component demand is evident in recent equipment sales figures. According to Caterpillar Inc., October 2025, sales in its Construction Industries segment rose by 7 percent to $6.8 billion in the third quarter of 2025, highlighting the sustained requirement for heavy-duty machinery equipped with robust hydraulic actuation capabilities.

Simultaneously, the surge in global logistics and freight transportation demand is propelling the adoption of hydraulic systems in on-highway commercial vehicles. Heavy-duty trucks utilize these systems for essential functions like power steering and lift gates, which are critical for efficient cargo handling. As supply chains expand, fleet operators prioritize vehicles offering reliability and high power density. According to the American Trucking Associations, January 2025, truck freight volumes were projected to recover with a 1.6 percent growth rate in 2025, signaling renewed fleet utilization. This positive momentum is particularly strong in emerging economies; according to the Society of Indian Automobile Manufacturers, October 2025, commercial vehicle sales in India increased by 8.3 percent in the second quarter of the 2025-26 fiscal year, driven by robust freight activity across industrial sectors.

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Key Market Challenges

The transition toward vehicle electrification and the adoption of electro-mechanical alternatives present a fundamental structural hurdle to the hydraulic systems market. As governments enforce strict zero-emission protocols, commercial vehicle original equipment manufacturers are fundamentally redesigning truck and bus architectures to optimize energy efficiency for battery-powered platforms. In this new design paradigm, traditional hydraulic assemblies are increasingly viewed as energy-inefficient compared to electric actuation technologies. Consequently, manufacturers are substituting conventional hydraulic power units with electric motor-driven actuators for auxiliary functions, directly shrinking the addressable market for standard pumps, valves, and fluid conveyance components.

This technological displacement creates a tangible contraction in the demand for fluid power hardware, compelling suppliers to face diminishing volumes in what was once a stable heavy-duty sector. The immediate impact of evolving drivetrain preferences and broader demand softening is evident in recent industry output metrics. According to the National Fluid Power Association, in August 2024, total fluid power shipments declined by 14.9 percent compared to the previous year. This reduction in shipment volume underscores the precarious position of traditional hydraulic vendors as the sector navigates the dual pressures of immediate market contraction and the long-term strategic pivot toward electrification.

Key Market Trends

The proliferation of IoT-enabled smart hydraulic components is fundamentally altering the market by transitioning hardware from passive actuators to intelligent, data-generating nodes. As commercial vehicle fleet operators increasingly demand higher uptime and lower total cost of ownership, manufacturers are embedding sensors and connectivity modules directly into pumps, valves, and cylinders to enable real-time condition monitoring. This digitization facilitates predictive maintenance strategies, allowing operators to identify component wear or potential failures before they result in costly unplanned vehicle downtime. The industry’s commitment to this digital pivot is evident in the capital allocation strategies of leading market players who are prioritizing software-defined hydraulic solutions despite broader economic headwinds. According to Bosch Rexroth, April 2025, in its 'Annual Press Conference 2025' statement, the company invested approximately 460 million euros in research and development during the 2024 fiscal year, specifically targeting the creation of fully connected applications and interfaces to the Internet of Things for industrial and mobile machinery.

Concurrently, the integration of electro-hydraulic architectures for enhanced precision control is gaining traction as a vital bridge between traditional fluid power and fully electric drivetrains. In this hybrid approach, decentralized electric motors drive hydraulic pumps only when actuation is required, replacing the continuously running engine-driven pumps of legacy systems. This architecture significantly improves energy efficiency and control precision, attributes that are critical for extending the range of battery-electric trucks and buses without sacrificing the high power density required for heavy lifting. Major suppliers are aggressively reorienting their product portfolios to support this electrification trend, viewing it as the primary avenue for future growth. According to Danfoss, February 2025, in its 'Annual Report 2024', the company allocated 488 million euros to research and development, maintaining a robust 5.0 percent investment ratio to specifically accelerate its leadership position in electrification and sustainable power solutions within the mobile hydraulics sector.

Segmental Insights

The Suspension segment represents the fastest-growing category in the Global Commercial Vehicles Hydraulic Systems Market, driven by the increasing necessity for superior ride quality and load stability. Fleet operators are prioritizing hydraulic suspension systems to mitigate road vibrations, which significantly improves driver comfort and minimizes damage to fragile cargo during transit. Furthermore, stringent safety regulations regarding vehicle dynamics and heavy load management are compelling manufacturers to replace traditional mechanical setups with responsive hydraulic solutions. This transition directly supports enhanced operational efficiency and compliance with international transport safety standards.

Regional Insights

Asia Pacific dominates the Global Commercial Vehicles Hydraulic Systems Market, driven largely by the region’s aggressive infrastructure development and rapid industrialization. Nations such as China and India are prioritizing massive government-led construction projects, including smart cities and highway networks, which necessitate a substantial fleet of heavy-duty trucks and construction vehicles heavily reliant on hydraulic components. Furthermore, the region hosts a robust manufacturing ecosystem, with major automotive OEMs establishing extensive local production facilities. This strong supply chain, coupled with a thriving logistics sector requiring efficient material handling solutions, firmly sustains the region's market leadership.

Recent Developments

• In September 2024, Bosch Rexroth showcased its latest advancements in hydraulic drive technology for heavy-duty commercial and off-highway vehicles at MINExpo International. The company introduced the Hägglunds Quantum hydraulic motor range, which delivers a significantly higher torque-to-weight ratio compared to previous models, enhancing the efficiency of mobile machinery used in mining and construction. This new motor series allows for greater power density and operational speed, directly addressing the industry's need for robust and compact hydraulic systems. The display also featured other innovations, such as the Rineer motor line, demonstrating a commitment to improving the performance and durability of hydraulic systems in demanding commercial environments.
• In August 2024, Parker Hannifin’s Motion Systems Group Europe introduced the T7G series of hydraulic pumps, specifically engineered to meet the requirements of modern truck drives. This new product line was developed to address the evolving needs of the commercial trucking industry, including the demand for higher efficiency and compatibility with electrified powertrains. The hydraulic pumps are designed to provide reliable fluid power for auxiliary truck functions while minimizing energy consumption and noise emissions. This launch underscores the company’s focus on adapting traditional hydraulic components to support the transition toward more sustainable and energy-efficient commercial transport vehicle architectures.
• In February 2024, Danfoss Power Solutions launched its comprehensive Integrated Circuit Solutions product portfolio to serve the mobile and industrial hydraulics sectors. This strategic initiative combined the company’s legacy cartridge valve product lines with custom hydraulic integrated circuits, creating a unified offering for manufacturers of construction, agriculture, and material handling machinery. The Vice President of Integrated Circuit Solutions at Danfoss noted that this consolidation allows for streamlined design and supply chain processes for original equipment manufacturers. The launch included access to a digital design tool, enabling customers to configure custom hydraulic manifolds and circuits efficiently for various commercial and off-highway vehicle applications.
• In January 2024, the Commercial Vehicle Solutions division of ZF Friedrichshafen collaborated with a leading autonomous trucking technology provider to integrate redundant steering actuators into a new generation of self-driving trucks. This development, unveiled on a sixth-generation vehicle platform, utilizes a hydraulic-based steering system designed to ensure fail-safe operation and precise control for heavy-duty commercial transport. The system features backup components that maintain steering functionality in the event of a primary failure, addressing critical safety requirements for driverless logistics. This integration highlights the continued reliance on advanced hydraulic actuation to support the rigorous demands of autonomous commercial vehicle safety and performance.

Key Market Players

• Aisin Seiki Co. Lid
• Robert Bosch GmbH
• ZF Group
• Warner Electric LLC
• Continental AG
• Schaeffler Group
• WABCO
• GKN PLC
• JTEKT Corporation
• Fte Automotive

By Application Type	By Component Type	By End User	By Region
Brake Clutch Suspension	Master Cylinder Slave Cylinder Reservoir Hose	OEM Aftermarket	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Commercial Vehicles Hydraulic Systems Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Commercial Vehicles Hydraulic Systems Market, By Application Type:

• Brake
• Clutch
• Suspension

• Commercial Vehicles Hydraulic Systems Market, By Component Type:

• Master Cylinder
• Slave Cylinder
• Reservoir
• Hose

• Commercial Vehicles Hydraulic Systems Market, By End User:

• OEM
• Aftermarket

• Commercial Vehicles Hydraulic Systems Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE