Commercial Vehicle Brake Systems Market – Global Industry Size, Share, Trends Opportunity, and Forecast, Segmented By Vehicle Type (LCV, M&HCV), By Sales Channel (OEM, Replacement), By Product Type (Disc Brakes, Drum Brakes), By Region and By Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 19.64 Billion
CAGR (2026-2031)	6.67%
Fastest Growing Segment	LCV
Largest Market	Asia Pacific
Market Size (2031)	USD 28.93 Billion

Market Overview

The Global Commercial Vehicle Brake Systems Market will grow from USD 19.64 Billion in 2025 to USD 28.93 Billion by 2031 at a 6.67% CAGR. Commercial vehicle brake systems comprise the hydraulic, pneumatic, and electronic components designed to decelerate and stabilize trucks, buses, and trailers during transport operations. The market is primarily propelled by stringent government safety mandates requiring advanced stopping capabilities and the expanding logistics sector which demands higher fleet uptime to support global trade. According to the European Automobile Manufacturers’ Association, in 2024, new EU van registrations increased by 8.3 percent, signaling robust demand for light commercial vehicles that directly correlates with increased procurement of braking units.

One significant challenge impeding market expansion is the volatility of raw material prices which complicates manufacturing cost structures for suppliers. This financial unpredictability creates difficulties for manufacturers in maintaining competitive pricing strategies while simultaneously meeting the high production volumes required by original equipment manufacturers and the aftermarket sector.

Key Market Drivers

The rapid electrification of commercial vehicle fleets is fundamentally altering brake system requirements, necessitating the integration of regenerative braking technologies and electronic air compression units. Manufacturers are transitioning from traditional pneumatic systems to electrified architectures that manage energy recovery while ensuring stopping power for heavier battery-electric trucks. This technical shift is accelerating the development of decoupling braking solutions that seamlessly blend friction and electric motor retarding forces. According to the International Energy Agency, May 2024, in the 'Global EV Outlook 2024', global sales of electric trucks reached nearly 54,000 units in 2023, reflecting a surge in adoption that drives demand for specialized electronic braking components.

The expansion of logistics and e-commerce transportation sectors acts as a primary catalyst for sustained market volume, as increased freight movement directly translates to higher mileage and accelerated component wear. Logistics providers are prioritizing fleet uptime, compelling brake manufacturers to engineer durable, low-maintenance air disc brakes and advanced friction materials that can withstand rigorous duty cycles. According to the American Trucking Associations, September 2024, in 'American Trucking Trends 2024', the United States trucking industry generated USD 987 billion in gross freight revenues in 2023, underscoring the immense scale of goods movement requiring reliable deceleration systems. This high operational intensity supports financial stability for major component suppliers; according to Knorr-Bremse, in 2024, its Commercial Vehicle Systems division achieved revenues of EUR 2,007 million in the first half of the year alone.

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Key Market Challenges

The volatility of raw material prices significantly hampers the expansion of the Global Commercial Vehicle Brake Systems Market by disrupting cost structures and supply chain stability. Brake manufacturing relies heavily on metals such as steel, cast iron, and aluminum for critical components like calipers, discs, and drums. When the prices of these commodities fluctuate unpredictably, suppliers struggle to maintain consistent profit margins or offer stable pricing to original equipment manufacturers. This financial uncertainty often forces companies to delay capacity expansions or reduce investment in inventory, creating bottlenecks that restrict the overall market's ability to meet rising demand.

According to the National Association of Manufacturers, in 2025, 62.3 percent of surveyed industrial respondents identified increased raw material costs as a primary business challenge. This statistic highlights the severity of the issue, as brake system manufacturers fall squarely within this affected industrial base. Such widespread cost pressure directly impedes market growth by squeezing operating budgets and limiting the financial flexibility required for manufacturers to scale production or absorb economic shocks effectively.

Key Market Trends

The standardization of Automatic Emergency Braking (AEB) features is rapidly reshaping the market as safety organizations and regulatory bodies aggressively prioritize collision mitigation technologies. This trend forces brake manufacturers to evolve from supplying standalone mechanical components to integrating complex sensor-fused systems that proactively manage vehicle deceleration. The shift is exemplified by the introduction of rigorous independent safety ratings for heavy-duty vehicles, which now penalize models lacking advanced driver assistance integration, thereby compelling OEMs to standardize these technologies across their fleets. According to Volvo Trucks, September 2025, in the press release 'Volvo scores five stars in second Euro NCAP safety rating of heavy trucks', the Volvo FH Aero and Volvo FM models were the only commercial vehicles to achieve a maximum 5-star rating in the European New Car Assessment Programme's stringent safety tests, underscoring the critical market value of integrated braking safety systems.

Simultaneously, the implementation of IoT-enabled predictive maintenance sensors is transforming business models from hardware-centric sales to digital service ecosystems. Fleet operators are increasingly adopting smart braking solutions that monitor pad wear, temperature, and air pressure in real-time to prevent costly unplanned downtime and optimize asset utilization. This demand for digital reliability allows suppliers to generate recurring revenue streams through aftermarket services and data analytics platforms, moving beyond the traditional one-time sale of friction materials. This strategic pivot is evident in the financial performance of major industry players; according to ZF, March 2025, in the 'Annual Report 2024', the company's aftermarket division achieved an organic sales increase of 12 percent, generating EUR 3.6 billion in revenue driven significantly by the heightened demand for service-oriented and digital maintenance solutions.

Segmental Insights

The Light Commercial Vehicle (LCV) segment is recognized as the fastest-growing category within the Global Commercial Vehicle Brake Systems Market. This significant expansion is primarily driven by the global surge in e-commerce activities, which has created an urgent demand for efficient last-mile delivery solutions. Logistics providers are continuously expanding their fleets to navigate urban centers effectively, directly increasing the volume of vehicles requiring braking components. Additionally, regulatory authorities are increasingly mandating rigorous safety standards for commercial fleets, compelling manufacturers to equip these vehicles with responsive braking technologies. Consequently, these operational and regulatory pressures are accelerating the adoption of brake systems in the LCV segment.

Regional Insights

Asia Pacific stands as the dominant region in the Global Commercial Vehicle Brake Systems Market, driven by its status as a global manufacturing powerhouse. Countries like China and India have significantly ramped up commercial vehicle production to meet the demands of rapid urbanization and expanding logistics networks. This growth is further propelled by stringent safety mandates enforced by regional institutions. For instance, the Ministry of Road Transport and Highways in India has implemented rigorous standards for braking efficiency, compelling manufacturers to adopt advanced safety technologies. Consequently, the region’s massive industrial output and tightening regulatory frameworks secure its market leadership.

Recent Developments

• In September 2024, ZF unveiled its latest advancements in safety and automation technology for the commercial vehicle sector at the IAA Transportation trade fair in Hanover, Germany. The company introduced the modular Braking System Platform (mBSP XBS), a new generation of braking control designed to support advanced driver assistance systems and higher levels of automated driving. Alongside this platform, the company presented the newest version of its OnGuardMAX autonomous emergency braking system, which was upgraded to detect and react to obstacles more effectively. These innovations were positioned to help truck manufacturers comply with stringent General Safety Regulations while enhancing road safety.
• In September 2024, Knorr-Bremse showcased a suite of next-generation braking technologies at the IAA Transportation event, emphasizing efficiency and modularity. The company displayed its SYNACT® disc brake family, which features a modular design that allows for significant weight savings of up to 48 kilograms per vehicle. Additionally, the company presented the iTEBS® X, a new intelligent electronic trailer braking system that integrates the electronic control unit, sensor technology, and pneumatic control into a single compact assembly. These developments demonstrated the company's strategic focus on reducing vehicle emissions and simplifying system architecture for global truck and trailer manufacturers.
• In June 2024, Cummins-Meritor expanded its aftermarket offerings by launching a new range of weight-reduced brake caliper designs for commercial vehicles. These new calipers, developed for specific truck applications such as Volvo and Renault models, were engineered using patented micro-core technology to optimize the casting process. The resulting product achieved a weight reduction of up to 3.7 kilograms per caliper compared to previous models, offering fleet operators improved fuel efficiency and payload capacity without compromising braking performance or durability. This launch underscored the company's focus on delivering sustainable and efficient solutions to the European aftermarket.
• In March 2024, Bendix Commercial Vehicle Systems announced a significant expansion of its manufacturing capabilities to meet the growing demand for air disc brakes in North America. The company revealed a strategic investment to double the production capacity at its wheel-end manufacturing facility in Bowling Green, Kentucky. This expansion included the installation of a new high-volume assembly line and increased machining capabilities, designed to support the rising adoption rates of air disc brakes on Class 6-8 commercial vehicles. The initiative highlighted the company's commitment to enhancing its operational efficiency and satisfying the evolving safety requirements of fleet operators.

Key Market Players

• Akebono Brake Industry Co.
• Brembo SpA
• Robert Bosch GmbH
• Continental AG
• Disc Brakes Australia
• Aptiv PLC
• Federal-Mogul Holding Co.
• Hella Pagid GmbH
• Performance Friction Corporation Brakes
• TVS Brake Linings Co.

By Vehicle Type	By Sales Channel	By Product Type	By Region
LCV M&HCV	OEM Replacement	Disc Brakes Drum Brakes	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Commercial Vehicle Brake Systems Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Commercial Vehicle Brake Systems Market, By Vehicle Type:

• LCV
• M&HCV

• Commercial Vehicle Brake Systems Market, By Sales Channel:

• OEM
• Replacement

• Commercial Vehicle Brake Systems Market, By Product Type:

• Disc Brakes
• Drum Brakes

• Commercial Vehicle Brake Systems Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE