Automotive Fluid Transfer System Market - Global Industry Size, Share, Trends, Opportunity and Forecast, Segmented By Vehicle Type (Passenger Car, Light Commercial Vehicle, Medium and Heavy Commercial Vehicle, OTR) By Equipment Type (Air Suspension Lines, Fuel Lines, Brake Lines, AC Lines, Diesel Particulate Filter Lines, Selective Catalytic Reduction Lines, Transmission Oil Cooling Lines, Turbo Coolant Lines, Engine Cooling Lines, Air Brake Lines) By Type (Hoses, Tubing) By Material (Nylon, Stainless Steel, Aluminum, Steel, Rubber, Others) By Propulsion (ICE, BEV, PHEV, FCEV) By Region 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 26.85 Billion
CAGR (2026-2031)	4.15%
Fastest Growing Segment	OTR
Largest Market	Asia Pacific
Market Size (2031)	USD 34.27 Billion

Market Overview

The Global Automotive Fluid Transfer System Market will grow from USD 26.85 Billion in 2025 to USD 34.27 Billion by 2031 at a 4.15% CAGR. The Global Automotive Fluid Transfer System Market consists of the engineering and assembly of essential components such as hoses, tubes, and pipes designed to transport fuel, oil, coolants, and brake fluid within a vehicle. Market growth is principally supported by the steady rise in automobile manufacturing volumes and the increasing complexity of thermal management systems in electric vehicles which require extensive cooling lines. According to the International Organization of Motor Vehicle Manufacturers, in 2024, global motor vehicle production reached a total of 92.5 million units. This high production volume ensures a continuous demand for reliable fluid conveyance components across both passenger and commercial vehicle segments.

A significant challenge impeding market expansion is the unpredictability of raw material prices. Manufacturers frequently struggle with fluctuating costs for rubber and aluminum which complicates long term pricing strategies and impacts overall profitability within the supply chain.

Key Market Drivers

The rapid electrification of the automotive sector and the subsequent demand for battery thermal management systems are fundamentally reshaping the market structure. Unlike internal combustion engines, electric vehicles require intricate multi-loop thermal regulation circuits to maintain optimal operating temperatures for battery packs, electric motors, and power electronics. This technical shift compels manufacturers to develop specialized, lightweight fluid lines capable of handling dielectric fluids and resisting electrochemical degradation, thereby increasing the content per vehicle. According to the China Association of Automobile Manufacturers, January 2026, in the 'China auto output, sales reach new highs in 2025' report, new energy vehicle sales reached 16.49 million units in 2025, representing a significant expansion of the addressable market for these advanced cooling architectures.

Concurrently, stringent global emission standards and fuel efficiency mandates are forcing OEMs to adopt complex engine technologies such as turbocharging and Selective Catalytic Reduction (SCR) for exhaust aftertreatment. These systems require robust fluid transfer assemblies that can withstand higher pressures and extreme temperatures while managing aggressive fluids like urea solutions. This regulatory pressure drives the adoption of hybrid powertrains which combine combustion and electric systems, effectively doubling the complexity of the required plumbing. According to the European Automobile Manufacturers’ Association, October 2025, in the 'New commercial vehicle registrations' report, hybrid van registrations increased by 15.1 percent in the first three quarters of 2025, underscoring the shift toward high-efficiency platforms. To support these evolving needs, major suppliers are maintaining substantial operations; according to TI Fluid Systems, in March 2025, the company reported revenue of 3.36 billion euros for the year ended 31 December 2024.

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Key Market Challenges

The unpredictability of raw material prices constitutes a severe impediment to the stability and expansion of the Global Automotive Fluid Transfer System Market. Manufacturers in this sector depend heavily on commodities like natural rubber to fabricate essential components such as fuel hoses, coolant pipes, and brake lines. When input costs fluctuate aggressively, it disrupts the cost structures of suppliers who typically operate under long-term, fixed-price contracts with automotive OEMs. This volatility erodes profit margins and creates financial uncertainty, which directly discourages the necessary capital investment required for expanding production lines or developing advanced thermal management technologies.

This instability is driven by persistent supply-demand mismatches in the global commodity supply chain. According to the Association of Natural Rubber Producing Countries, in 2025, global natural rubber production was projected to increase by only 0.3 percent to 14.9 million metric tons, while demand was anticipated to grow by 1.8 percent to 15.6 million tons. This deficit places sustained upward pressure on procurement costs for fluid transfer system manufacturers. Consequently, these companies are forced to divert financial resources to cover rising operational expenses rather than funding growth initiatives, thereby slowing the overall development of the market.

Key Market Trends

The Development of Integrated Fluid Management Modules represents a pivotal shift toward reducing assembly complexity and optimizing space within modern vehicle architectures. As electric vehicles require intricate multi-loop cooling circuits, suppliers are moving away from discrete component layouts by consolidating pumps, valves, and reservoirs into unified, compact manifolds. This modular approach minimizes the number of fluid connections, effectively reducing potential leak paths and streamlining the manufacturing process for original equipment manufacturers. Highlighting this industry move toward consolidation, according to Cooper Standard, August 2024, the company was recognized as a finalist for the 2025 Automotive News PACE Pilot Award for its eCoFlow Switch Pump, a breakthrough technology that combines an electric water pump and an electric valve into a single integrated coolant control module.

Concurrently, the Utilization of Bio-Based and Sustainable Materials is gaining traction as manufacturers strive to lower Scope 3 emissions and meet stringent decarbonization targets. This trend involves the substitution of traditional high-carbon fossil-based rubber and plastics with advanced bio-sourced or recycled thermoplastics that offer comparable mechanical resilience with a significantly reduced environmental impact. This material evolution is driving measurable improvements in lifecycle sustainability; according to TI Fluid Systems, March 2025, in the 'Sustainability Report 2024', the utilization of polypropylene material in the company's Integrated Thermal Manifolds lowers the carbon dioxide footprint by 50 percent compared to conventional polyamide solutions, demonstrating the tangible benefits of this material transition.

Segmental Insights

The Off-The-Road segment is positioned as the fastest-growing category within the global automotive fluid transfer system market due to expanding infrastructure development and agricultural mechanization. This growth is significantly reinforced by stringent emission regulations from authorities such as the Environmental Protection Agency, which mandate rigorous exhaust standards for heavy-duty machinery. Compliance with these rules requires the integration of selective catalytic reduction technologies that necessitate specialized lines for urea and other fluids. Consequently, the demand for robust transfer components capable of supporting these complex systems in construction and mining vehicles continues to rise.

Regional Insights

Asia Pacific holds the leading position in the global automotive fluid transfer system market, primarily driven by substantial vehicle manufacturing outputs in China, India, and Japan. This dominance is reinforced by stringent government mandates, such as the China VI emission standards and India's Bharat Stage VI norms, which necessitate durable fluid transport solutions for emission control and fuel efficiency. Additionally, the rising adoption of electric vehicles in the region requires specialized thermal management lines. The established presence of key automotive manufacturers creates a stable supply chain, securing the region’s market leadership.

Recent Developments

• In July 2025, TI Automotive announced the European debut of its combined product portfolio following the completion of the acquisition of TI Fluid Systems by ABC Technologies earlier in the year. The company presented a range of advanced fluid handling technologies designed for electric and hybrid vehicles, including pressurized coolant tanks and ultra-light pressurized fuel tanks. This showcase demonstrated the supplier's integrated capabilities in thermal management and fluid delivery systems, aiming to support global automakers in the transition to electrified mobility.
• In April 2025, Continental commissioned a new production line for high-pressure hydrogen hoses at its manufacturing facility in Korbach, Germany. The company invested approximately €3 million in the facility to produce specialized hoses capable of transporting hydrogen for fuel cell vehicles and infrastructure. This development allowed the company's industrial sector to offer comprehensive solutions for the hydrogen value chain, ranging from distribution to onboard storage and refueling, addressing the technical challenges of handling hydrogen gas in automotive fluid transfer systems.
• In February 2025, Rheinmetall received a new order worth €26 million to supply high-voltage coolant pumps to a prominent Asian engine manufacturer. The contract specified the delivery of CWA2000 pumps, which were designed for use in 800-volt fuel cell vehicle architectures as well as stationary power applications. These glandless pumps were selected for their wear-free design and ability to handle the thermal management needs of advanced electric propulsion systems, marking a strategic expansion for the company in the Asian market for electrified vehicle components.
• In November 2024, Kongsberg Automotive secured a significant contract extension for fluid transfer assemblies from a global original equipment manufacturer headquartered in Europe. The six-year agreement, which was valued at more than €21.5 million in estimated lifetime revenue, covered the supply of critical components including coolant, fuel, and exhaust gas recirculation products. This contract reinforced the company's position in the fluid transfer market, with production scheduled to commence in January 2025 to support the partner's requirements for internal combustion and hybrid vehicle platforms.

Key Market Players

• Cooper‑Standard Automotive Inc.
• TI Fluid Systems plc
• Sumitomo Riko Company Limited
• Parker Hannifin Corporation
• Gates Corporation
• AKWEL S.A.
• Kongsberg Automotive ASA
• Continental AG
• Hutchinson S.A.
• Graco Inc.

By Vehicle Type	By Equipment Type	By Type	By Material	By Propulsion	By Region
Passenger Car Light Commercial Vehicle Medium and Heavy Commercial Vehicle OTR	Air Suspension Lines Fuel Lines Brake Lines AC Lines Diesel Particulate Filter Lines Selective Catalytic Reduction Lines Transmission Oil Cooling Lines Turbo Coolant Lines Engine Cooling Lines Air Brake Lines	Hoses Tubing	Nylon Stainless Steel Aluminum Steel Rubber Others	ICE BEV PHEV FCEV	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Automotive Fluid Transfer System Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Automotive Fluid Transfer System Market, By Vehicle Type:

• Passenger Car
• Light Commercial Vehicle
• Medium and Heavy Commercial Vehicle
• OTR

• Automotive Fluid Transfer System Market, By Equipment Type:

• Air Suspension Lines
• Fuel Lines
• Brake Lines
• AC Lines
• Diesel Particulate Filter Lines
• Selective Catalytic Reduction Lines
• Transmission Oil Cooling Lines
• Turbo Coolant Lines
• Engine Cooling Lines
• Air Brake Lines

• Automotive Fluid Transfer System Market, By Type:

• Hoses
• Tubing

• Automotive Fluid Transfer System Market, By Material:

• Nylon
• Stainless Steel
• Aluminum
• Steel
• Rubber
• Others

• Automotive Fluid Transfer System Market, By Propulsion:

• ICE
• BEV
• PHEV
• FCEV

• Automotive Fluid Transfer System Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE