Automotive Evaporative Emission Control System (EVAP) Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Vehicle Type (Passenger Vehicles, Light Commercial Vehicles, Medium & Heavy Commercial Vehicles and Two-Wheelers), By Part (Fuel Tank, Vent Hoses, Purge Valve/Sensor, EVAP Canister, Fuel Tank Pressure Sensor, Liquid-Vapor Separator, Fuel Level Sensor and Gas Cap), By Sales Channel (OEM and Aftermarket), By Region & Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 71.35 Billion
CAGR (2026-2031)	6.83%
Fastest Growing Segment	Light Commercial Vehicles
Largest Market	Asia Pacific
Market Size (2031)	USD 106.06 Billion

Market Overview

The Global Automotive Evaporative Emission Control System (EVAP) Market will grow from USD 71.35 Billion in 2025 to USD 106.06 Billion by 2031 at a 6.83% CAGR. The Automotive Evaporative Emission Control System is a specialized mechanism designed to prevent volatile fuel vapors from escaping the fuel system into the atmosphere by trapping them in a canister for later combustion. The primary driver for this market is the implementation of stringent global emission regulations that mandate lower hydrocarbon limits and necessitate high-performance vapor containment technologies. Additionally, the sustained production of internal combustion engine platforms and the increasing penetration of hybrid electric vehicles support the continued demand for these critical environmental compliance components.

According to the European Automobile Manufacturers’ Association, in 2024, hybrid electric vehicle registrations in the European Union strengthened to capture a 30.9% market share, underscoring the persistent industry reliance on fuel-based powertrains that require evaporative emission systems. However, the market faces a substantial impediment regarding the long-term shift toward battery electric vehicles. As fully electric architectures utilize no combustible fuel, they eliminate the need for vapor control hardware and present a significant structural challenge to the future expansion of this industry.

Key Market Drivers

The implementation of stringent global emission standards stands as a primary catalyst for the advancement of vapor containment technologies. Governments worldwide are enforcing rigorous protocols to minimize volatile organic compounds, compelling manufacturers to integrate high-density carbon canisters and durable sealing architectures. These regulations not only lower permissible hydrocarbon limits but also extend the mandatory compliance period, ensuring systems function effectively over a vehicle's longer lifecycle. According to the Council of the European Union, April 2024, in the 'Euro 7: Council adopts new rules on emission limits' press release, the newly adopted regulation mandates compliance for passenger cars and vans for 200,000 kilometers or 10 years, effectively doubling the durability requirements compared to previous Euro 6 standards. This legislative pressure forces suppliers to innovate robust purging valves and sensors that withstand prolonged operational stress without degradation.

The rapid expansion of the hybrid and plug-in hybrid electric vehicle market further accelerates the demand for specialized evaporative emission control systems. Unlike conventional vehicles, hybrids often operate with the internal combustion engine inactive for extended periods, creating pressurized fuel tank environments that require reinforced isolation valves and high-capacity absorption systems to manage vapor buildup without purging. According to Ford Motor Company, April 2024, in the 'Ford U.S. Sales Rise 7 Percent in Q1' report, hybrid vehicle sales increased 42 percent to reach 38,421 units, marking the best quarterly hybrid sales in company history. This segment growth underscores the necessity for pressurized fuel systems capable of handling intermittent engine cycles. Furthermore, general automotive manufacturing volumes provide a stable baseline for component integration; according to the International Organization of Motor Vehicle Manufacturers, in 2024, global motor vehicle production statistics for the preceding year indicated a 10 percent increase, reaching 93.5 million units.

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Key Market Challenges

The extensive transition toward battery electric vehicles constitutes a fundamental structural challenge to the Global Automotive Evaporative Emission Control System Market. Unlike internal combustion engine or hybrid platforms, fully electric architectures do not utilize combustible fuel and therefore possess no fuel tank or vapor containment requirements. This inherent design characteristic completely eliminates the need for evaporative emission canisters and associated control valves, directly eroding the total addressable market for component suppliers. As automotive manufacturers increasingly reallocate capital toward electrification to meet long-term environmental targets, the development and production volumes of traditional fuel-dependent systems are likely to stagnate.

The scale of this market shift is evident in recent industry statistics from major automotive regions. According to the China Association of Automobile Manufacturers, in 2024, the sales of new energy vehicles reached 12.9 million units, accounting for 40.9% of total new vehicle sales. This rapid expansion of electrified platforms underscores the accelerating displacement of conventional powertrains and highlights the existential threat posed to vapor control technologies in the evolving automotive landscape.

Key Market Trends

The Adoption of Active Purge Pump Systems for Turbocharged Engines is becoming a critical technological standard to address the vacuum deficiency inherent in downsized forced-induction powertrains. As automotive engineers increasingly utilize turbocharging to boost thermal efficiency, the natural intake manifold vacuum becomes insufficient to effectively purge the evaporative canister, necessitating the integration of electrically driven pumps that operate independently of engine cycles to ensure compliance. This component shift is directly supported by the sustained industrial scale of forced-induction platforms; according to Garrett Motion Inc., February 2025, in the '2024 Annual Report', global turbocharger production reached approximately 49 million units in 2024, providing a massive, stable baseline of vehicles requiring active vapor management solutions to maintain purging performance during boosted operation.

Simultaneously, the Shift Toward Pressurized Sealed Fuel Systems for Plug-in Hybrids is fundamentally altering tank architecture, moving the industry away from open vented systems toward robust, sealed containment designs capable of retaining vapors for weeks. Unlike conventional internal combustion setups, plug-in hybrids require fuel systems that can withstand significant internal pressure buildup during extended electric-only modes without venting hydrocarbons, driving a specific transition to advanced plastic tank technologies that offer both structural integrity and lightweighting benefits. This commercial trajectory is evidenced by major supplier activity; according to TI Fluid Systems, March 2025, in the 'Full Year Results 2024', the company secured total bookings of €2.7 billion, with growth notably driven by the accelerating adoption of their specialized pressurized tank technology for hybrid electric vehicle platforms.

Segmental Insights

Light Commercial Vehicles represent the fastest-growing segment in the Global Automotive Evaporative Emission Control System (EVAP) Market, primarily driven by the enforcement of rigorous environmental standards. Regulatory frameworks, such as the EPA Tier 3 and Euro 6 mandates, increasingly subject commercial fleets to stringent hydrocarbon emission limits comparable to those for passenger cars. Consequently, manufacturers are integrating advanced EVAP technologies to ensure compliance amidst the surging demand for logistics and last-mile delivery solutions. This expansion is further accelerated by the critical need to mitigate volatile organic compound emissions in urban environments.

Regional Insights

Asia Pacific maintains a dominant position in the Global Automotive Evaporative Emission Control System market due to extensive vehicle production in countries like China and India. This regional leadership is primarily supported by stringent government regulations designed to limit vehicle pollution. Notably, the implementation of emission standards such as China 6 and Bharat Stage VI requires manufacturers to adopt effective evaporative emission control technologies. The combination of rising automotive manufacturing output and the strict enforcement of these environmental compliance measures secures the region's status as the largest market.

Recent Developments

• In October 2025, OPmobility (formerly Plastic Omnium) inaugurated a new integrated manufacturing plant in Badhalwadi, Maharashtra, and commenced construction on another facility in Kharkhoda, Haryana, India. The Badhalwadi facility was designed to produce exterior systems and "energy storage systems"—the company's designation for its fuel system and tank division. These strategic investments aimed to support the growing Indian automotive market by supplying advanced fuel tank systems that meet stricter emission norms. The expansion underscored the company's commitment to localizing production of critical emission control and fuel storage technologies for major automakers in the region.
• In June 2025, Standard Motor Products, Inc. expanded its evaporative emission control (EVAP) product line by introducing more than 40 new applications to its aftermarket portfolio. The expansion included critical components such as canister purge solenoids, fuel vapor leak detection pumps, and canister purge valves, covering millions of additional import and domestic vehicles. This development was designed to provide comprehensive coverage for late-model vehicles, ensuring that aftermarket service providers had access to high-quality replacement parts necessary for maintaining compliance with emission regulations and ensuring proper fuel system performance.
• In July 2024, Aisan Industry Co., Ltd. held a groundbreaking ceremony for a new manufacturing facility in Chonburi, Thailand, through its subsidiary Aisan Corporation Asia Pacific. This expansion was part of the company's strategy to strengthen its production capabilities for fuel system components in the ASEAN region. The new plant was established to manufacture key automotive parts, including fuel pump modules, which are integral to the vehicle's fuel delivery and evaporative emission control architecture. The facility represented a strategic investment to meet the rising demand for efficient fuel system technologies in the Asian market.
• In March 2024, Eaton announced the launch of its next-generation Fuel Tank Isolation Valve (FTIV) designed specifically for hybrid electric vehicles. This new component was engineered to address the unique evaporative emission challenges of hybrids, where the gas engine operates intermittently, causing pressure to build up in the fuel tank. The next-generation valve was reported to be 27% lighter and 39% smaller than its predecessor, offering easier packaging in tight vehicle architectures while maintaining high reliability in controlling fuel vapor pressure. The product aimed to support automakers in meeting stringent evaporative emission standards as hybrid vehicle adoption continued to grow.

Key Market Players

• Phinia Inc.
• Didac International
• Eagle Industry Co., Ltd.
• TI Fluid Systems plc
• Padmini VNA Mechatronics Ltd.
• Denso Corporation
• Robert Bosch GmbH
• Sentec Group
• Standard Motor Products Inc
• Stant Corporation

By Vehicle Type	By Part	By Sales Channel	By Region
Passenger Vehicles Light Commercial Vehicles Medium & Heavy Commercial Vehicles and Two-Wheelers	Fuel Tank Vent Hoses Purge Valve/Sensor EVAP Canister Fuel Tank Pressure Sensor Liquid-Vapor Separator Fuel Level Sensor and Gas Cap	OEM and Aftermarket	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Automotive Evaporative Emission Control System (EVAP) Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Automotive Evaporative Emission Control System (EVAP) Market, By Vehicle Type:

• Passenger Vehicles
• Light Commercial Vehicles
• Medium & Heavy Commercial Vehicles and Two-Wheelers

• Automotive Evaporative Emission Control System (EVAP) Market, By Part:

• Fuel Tank
• Vent Hoses
• Purge Valve/Sensor
• EVAP Canister
• Fuel Tank Pressure Sensor
• Liquid-Vapor Separator
• Fuel Level Sensor and Gas Cap

• Automotive Evaporative Emission Control System (EVAP) Market, By Sales Channel:

• OEM and Aftermarket

• Automotive Evaporative Emission Control System (EVAP) Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE