Automotive Electric Fuel Pumps Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Product Type (Brushed DC, Brushless DC), By Vehicle Type (Passenger Cars, Lightweight Commercial Vehicles, Heavy Weight Commercial Vehicles), By Technology (Turbine Style, Sliding Style, Roller Vane), By Region & Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 16.56 Billion
CAGR (2026-2031)	9.95%
Fastest Growing Segment	Brushed DC
Largest Market	North America
Market Size (2031)	USD 29.26 Billion

Market Overview

The Global Automotive Electric Fuel Pumps Market will grow from USD 16.56 Billion in 2025 to USD 29.26 Billion by 2031 at a 9.95% CAGR. Automotive electric fuel pumps are critical electromechanical devices within internal combustion engine systems responsible for transferring fuel from the tank to the injector at precise pressures to ensure efficient combustion. The market is primarily driven by the sustained manufacturing volume of gasoline and diesel vehicles in developing regions where electrification infrastructure is nascent. Furthermore, the rising integration of gasoline direct injection technology supports the need for high pressure pumping units as automakers strive for greater thermal efficiency.

A significant challenge impeding long term market expansion is the global regulatory push toward battery electric vehicles which eliminates the necessity for traditional fuel delivery systems. Despite this shift, the current production of internal combustion engine vehicles ensures continued demand for powertrain parts. According to the Automotive Component Manufacturers Association of India, in 2024, the export of auto components increased by 5.5 percent to USD 21.2 billion for the fiscal year ending March 2024 with engine components remaining a top performing category. This illustrates that while electrification looms, the global requirement for essential fuel system hardware persists.

Key Market Drivers

The sustained global expansion of passenger and commercial vehicle production constitutes the primary force propelling the automotive electric fuel pumps market. While electrification gathers momentum, the sheer volume of internal combustion engine manufacturing guarantees steady procurement for fuel delivery components. This demand is amplified by the logistics sector, where light commercial vehicles remain predominantly fuel-powered to meet rigorous range and payload requirements. According to the China Association of Automobile Manufacturers (CAAM), January 2024, in the 'The Automotive Industry Economic Operation in 2023', automobile production reached a historic high of 30.16 million units. Additionally, commercial resilience is evident in other major markets; according to the European Automobile Manufacturers’ Association (ACEA), in January 2024, van sales in the EU surged by 14.6 percent to nearly 1.5 million units in 2023, confirming continuous hardware demand.

Increasing market penetration of hybrid electric vehicles (HEVs) serves as a critical secondary driver, counterbalancing the shift away from pure internal combustion powertrains. Unlike battery electric vehicles, hybrids retain engines requiring sophisticated electric fuel pumps to manage stop-start cycles and optimize pressure for thermal efficiency. As automakers address consumer hesitation regarding charging infrastructure, hybrid lineups are expanding to bridge the gap. According to Ford Motor Company, April 2024, in the 'First Quarter 2024 Sales Report', hybrid vehicle sales increased by 42 percent to 38,421 units. Consequently, the sector benefits significantly from this transitional technology, which demands high-reliability components to maintain engine responsiveness during electric-to-gasoline power handovers.

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Key Market Challenges

The global regulatory transition toward battery electric vehicles presents a structural challenge to the automotive electric fuel pumps market. Because battery-powered platforms utilize electrochemical energy storage instead of liquid fuel, they eliminate the functional necessity for fuel delivery modules. This technological shift directly contracts the addressable volume for pump manufacturers, as every electric unit produced represents a lost installation opportunity for internal combustion components. Legislative mandates prioritizing zero-emission targets further compel automakers to divert investment from traditional powertrain hardware toward battery architecture development, shrinking the long-term viability of fuel system manufacturing.

This displacement effect is particularly evident in mature regions where adoption rates for electric mobility are accelerating. As combustion engine production scales down to meet stricter environmental standards, the baseline demand for fuel system ancillaries weakens proportionately. According to the European Automobile Manufacturers’ Association, in 2024, new registrations of battery electric cars in the European Union exceeded 1.5 million units. This substantial volume of non-fuel vehicle sales highlights the direct erosion of the traditional market base, limiting the growth potential for electric fuel pump suppliers.

Key Market Trends

The automotive sector is witnessing a technical shift toward fuel system components compatible with high-ethanol blends and biodiesel, necessitated by the corrosive nature of these alternative fuels. Manufacturers are upgrading internal pump materials, such as commutators and seals, to withstand chemical degradation while maintaining precise flow rates for flex-fuel engines. This adaptation is critical in regions prioritizing decarbonization through liquid fuels rather than full electrification, ensuring that internal combustion platforms remain viable under stricter environmental protocols. According to Stellantis, March 2024, in the 'Stellantis Announces €5.6 Billion Investment in South America', the company committed this capital to support the development of bio-hybrid technologies that combine electrification with flex-fuel engines. This substantial allocation underscores the industry focus on sustaining internal combustion relevance through alternative energy compatibility, directly influencing product specifications for fuel delivery systems.

Concurrently, the distribution landscape for replacement fuel delivery units is evolving through the expansion of organized aftermarket channels and digital platforms. As the global vehicle fleet ages, the requirement for maintenance components has spurred growth in retail availability, allowing consumers and independent workshops faster access to OEM-standard replacements. This trend reduces vehicle downtime and ensures consistent availability of essential powertrain parts outside of authorized dealership networks, effectively extending the lifecycle of older gasoline vehicles. According to AutoZone, May 2024, in the 'Third Quarter 2024 Earnings Release', net sales increased by 3.5 percent to USD 4.2 billion, highlighting the resilience of the maintenance market where fuel system replacements are common. This growth indicates a robust secondary market trajectory for electric fuel pumps independent of new vehicle production cycles.

Segmental Insights

Based on recent market research, the Brushed DC segment is recognized as the fastest-growing category within the Global Automotive Electric Fuel Pumps Market, primarily driven by its superior cost-efficiency and proven reliability. This technology remains the preferred choice for high-volume vehicle manufacturing in emerging economies, where the demand for affordable passenger cars and light commercial vehicles is surging. Furthermore, the segment’s expansion is bolstered by a robust aftermarket, as the extensive existing fleet of internal combustion engine vehicles ensures a continuous need for compatible replacement components. These economic and operational advantages sustain the segment's rapid upward trajectory.

Regional Insights

North America maintains a leading position in the global automotive electric fuel pumps market, driven by strict emission standards established by the Environmental Protection Agency. These regulations necessitate the use of efficient fuel delivery systems in passenger vehicles and light trucks to optimize combustion and reduce environmental impact. The region benefits from established automotive manufacturing infrastructure and consistent demand for replacement components. Consequently, the industry focus on meeting regulatory targets while supporting high vehicle ownership rates secures North America’s dominance in this sector.

Recent Developments

• In August 2025, Delphi announced a significant expansion of its fuel management portfolio with the launch of over 50 first-to-market parts, including 16 new stock keeping units specifically for fuel delivery. The new product offerings included fuel pump hanger assemblies, fuel pump module assemblies, and fuel tank sending units designed to cover millions of vehicles in operation. This release reinforced the company’s position in the aftermarket by providing comprehensive coverage for popular vehicle models, ensuring that repair shops and distributors have access to critical fuel system components for maintenance and repair.
• In April 2025, ABC Technologies completed the acquisition of TI Fluid Systems, a leading global manufacturer of automotive fluid storage, carrying, and delivery systems, including fuel tanks and pumps. This strategic transaction combined two major automotive suppliers, enhancing their collective capabilities in thermal management and fluid systems for both internal combustion engine vehicles and electric vehicles. The consolidation was aimed at strengthening the company's global footprint and diversifying its product offerings to better navigate the transition within the automotive industry toward varied propulsion technologies.
• In September 2024, TI Automotive Aftermarket released the BKS1002 Brushless Fuel Pump Kit, a new product designed specifically for high-pressure, in-tank fuel delivery applications. This kit features a high-performance E5LM brushless screw pump capable of supporting engines with over 1,000 horsepower, making it the highest-flowing fuel pump in the company's catalog at the time of launch. The product includes a high-performance inlet filter and a wiring harness, offering a robust solution for performance enthusiasts and demanding vehicle applications that require efficient and reliable fuel delivery systems.
• In August 2024, Hitachi Astemo announced the showcase of its advanced fuel supply solutions, including the new Generation 5 high-pressure fuel pumps. These pumps were engineered to support the latest engine technologies, including hybrid systems, with capabilities to handle pressures up to 500 bar. The company highlighted that these components are crucial for maintaining optimal fuel efficiency and performance in modern vehicles. This development was part of a broader presentation of the company’s comprehensive aftermarket portfolio, ranging from low-pressure fuel pumps to control units, designed to meet evolving industry standards for internal combustion and hybrid powertrains.

Key Market Players

• Phinia Inc.
• Tenneco Inc.
• General Motors Company
• Visteon Corporation
• Daewha Fuel Pump Ind., Ltd.
• Denso Corporation
• Robert Bosch GmbH
• Continental AG
• Valeo SA
• Aisin Corporation

By Product Type	By Vehicle Type	By Technology	By Region
Brushed DC Brushless DC	Passenger Cars Lightweight Commercial Vehicles Heavy Weight Commercial Vehicles	Turbine Style Sliding Style Roller Vane	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Automotive Electric Fuel Pumps Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Automotive Electric Fuel Pumps Market, By Product Type:

• Brushed DC
• Brushless DC

• Automotive Electric Fuel Pumps Market, By Vehicle Type:

• Passenger Cars
• Lightweight Commercial Vehicles
• Heavy Weight Commercial Vehicles

• Automotive Electric Fuel Pumps Market, By Technology:

• Turbine Style
• Sliding Style
• Roller Vane

• Automotive Electric Fuel Pumps Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE