Automotive Commercial Vehicle Light Bars Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Product Type (LED Light Bars, OLED Light Bars), By Application Type (OEM, Aftermarket), By Region, By Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 17.01 Billion
CAGR (2026-2031)	8.74%
Fastest Growing Segment	OLED Light Bars
Largest Market	Asia Pacific
Market Size (2031)	USD 28.12 Billion

Market Overview

The Global Automotive Commercial Vehicle Light Bars Market will grow from USD 17.01 Billion in 2025 to USD 28.12 Billion by 2031 at a 8.74% CAGR. Automotive commercial vehicle light bars are high-intensity auxiliary lighting systems mounted on trucks, utility vans, and heavy machinery to ensure maximum visibility during low-light operations or hazardous environmental conditions. The primary drivers supporting market growth include stringent government safety mandates that enforce superior vehicular conspicuity to mitigate accident risks in industrial settings. Furthermore, the sustained expansion of the global logistics and construction sectors necessitates continuous vehicle operation, thereby creating a fundamental requirement for durable lighting solutions that maintain safety standards during nighttime or off-road activities.

However, a significant challenge impeding broader market expansion involves the high volatility of raw material costs and supply chain inconsistencies, which can inflate manufacturing expenses and disrupt pricing strategies. Despite these economic hurdles, specific vehicle segments continue to demonstrate resilience, fueling demand for upfitting equipment. According to the European Automobile Manufacturers’ Association (ACEA), in 2024, new commercial van registrations in the European Union increased by 8.3 percent, reaching nearly 1.6 million units. This expansion in the commercial fleet base directly correlates with a sustained need for auxiliary lighting installations to meet operational safety requirements.

Key Market Drivers

The expansion of global construction and infrastructure development projects acts as a primary catalyst for the light bars market, as heavy machinery must often operate under hazardous or low-light conditions to meet tight project deadlines. Major government-funded initiatives, particularly in road repairs and urban development, mandate high-intensity auxiliary lighting on excavators, loaders, and graders to ensure site safety and compliance with occupational visibility standards. This surge in activity directly boosts the procurement of ruggedized lighting solutions capable of withstanding high vibration and debris. Supporting this trend, according to the Association of Equipment Manufacturers, February 2025, global construction demand is projected to rise by 2.77 percent in 2025, signaling a robust pipeline of infrastructure activities that necessitates continuous equipment illumination.

Concurrently, the transition to electric commercial vehicles is reshaping the market by necessitating low-power, energy-efficient lighting solutions to maximize battery range. As fleet operators replace internal combustion engines with electric powertrains, there is a critical requirement for LED light bars that deliver high lumen output without draining the vehicle's energy reserves. This shift is evidenced by major manufacturers ramping up zero-emission unit deliveries. According to Daimler Truck, March 2025, in the 'Annual Report 2024', sales of battery-electric vehicles increased by 17 percent to 4,035 units in 2024. Furthermore, the broader logistics sector supports this demand trajectory through recovering freight volumes. According to the American Trucking Associations, January 2025, truck freight volumes are expected to grow by 1.6 percent in 2025, indicating a revitalized commercial transport landscape that will sustain demand for auxiliary lighting retrofits and upgrades.

Download Free Sample Report

Key Market Challenges

The high volatility of raw material costs and supply chain inconsistencies acts as a significant restraint on the Global Automotive Commercial Vehicle Light Bars Market. Manufacturers of these high-intensity lighting systems rely heavily on inputs such as aluminum, high-grade plastics, and semiconductors, all of which have recently experienced unpredictable price swings. This economic instability inflates production expenses and complicates financial planning, making it difficult for companies to maintain competitive pricing without sacrificing profitability. When manufacturing costs rise unexpectedly, producers often struggle to adjust their pricing models quickly enough to offset the financial impact.

Moreover, inconsistent supply chains disrupt the timely delivery of these essential safety components to the logistics and construction industries. This friction hampers the ability of suppliers to meet the continuous operational requirements of commercial fleets, creating a bottleneck in market fulfillment. The severity of this issue is evident in the broader supply sector. According to the European Association of Automotive Suppliers (CLEPA), in 2024, 74 percent of suppliers identified the difficulty of passing on higher operating costs to original equipment manufacturers as a top operational challenge. This inability to effectively manage cost structures directly impedes market expansion and reduces the capital available for necessary innovation.

Key Market Trends

The Shift Towards Sensor-Integrated Lighting for Advanced Safety is redefining auxiliary light bars by transforming them into multifunctional housings for autonomous technologies. Manufacturers are increasingly embedding LiDAR components and high-resolution cameras directly into ruggedized light bar casings, a design evolution that protects delicate sensor hardware from harsh industrial environments while utilizing the high vantage point necessary for optimal data acquisition. This convergence allows commercial fleet operators to deploy Advanced Driver Assistance Systems (ADAS) without adding cluttered external mounts, effectively streamlining vehicle upfitting. The market demand for such sophisticated visibility systems is robust; according to Valeo, October 2024, in the 'Q3 2024 Sales' press release, the Valeo Light division outperformed global automotive production by 4 percentage points, driven by the ramp-up of advanced lighting and perception technologies.

Simultaneously, the Implementation of Dynamic and Intelligent Beam Control Features addresses the critical safety challenge of managing high-intensity illumination on shared roadways. Unlike traditional static light bars that can blind oncoming traffic, these next-generation systems utilize Adaptive Driving Beam (ADB) technology and matrix LED configurations to selectively dim individual light segments, creating shadow tunnels around other vehicles while maintaining maximum brightness elsewhere. This capability is particularly vital for heavy commercial vehicles operating in mixed traffic, as it ensures compliance with evolving road safety regulations while maximizing driver visibility during long-haul operations. This technological progression is financially sustaining the sector; according to FORVIA HELLA, March 2025, in the 'Annual Report 2024', sales in the Lighting Business Group increased by 2.8 percent to €4.0 billion, supported by new series launches of complex lighting projects.

Segmental Insights

The OLED Light Bars segment represents the fastest-growing category within the global automotive commercial vehicle light bars market. This rapid expansion is driven by the ability of organic light-emitting diodes to provide uniform surface illumination without requiring bulky reflectors. These components allow for thinner and lighter designs that improve vehicle aerodynamics and energy efficiency. Additionally, commercial manufacturers are adopting this technology to enhance signaling visibility for safety compliance with bodies like the National Highway Traffic Safety Administration while enabling distinct visual branding for modern fleets.

Regional Insights

Asia Pacific commands the leading position in the Global Automotive Commercial Vehicle Light Bars Market, primarily driven by its status as the world's largest manufacturing hub for commercial vehicles. Rapid industrialization in major economies like China and India has fueled extensive infrastructure and construction projects, necessitating robust auxiliary lighting solutions for heavy-duty trucks and utility vehicles. Furthermore, the region's market dominance is reinforced by the widespread adoption of energy-efficient LED technology and the enforcement of stringent government safety standards regarding vehicle visibility in hazardous and low-light operational environments.

Recent Developments

• In November 2025, Rigid Industries debuted the Phoenix Series, a new line of high-performance LED light bars, at the SEMA Show in Las Vegas. This lighting system was engineered to offer maximum adaptability and control for automotive applications, featuring a modular design that allows users to configure the setup according to specific needs. The launch introduced the Phoenix Connect Bar, which utilizes a unique joining mechanism to link multiple light bars together, providing a seamless and customizable lighting solution for various vehicle types. The series was designed from the ground up to deliver superior light output and versatility in challenging environments.
• In April 2025, Lazer Lamps Ltd officially launched its AIR LED light bar range in the Australian and New Zealand markets, specifically targeting the heavy truck and commercial vehicle sectors. The new product line was developed with a monocoque polycarbonate lens and a distinctive modern design that integrates twin white and amber position lights for enhanced safety and aesthetics. The company engineered the light bar to deliver optimal light distribution for elevated mounting positions on trucks, ensuring high-beam performance that complies with road regulations. This release marked a significant expansion of the company’s portfolio for fleet operators requiring durable and stylish lighting solutions.
• In October 2024, Federal Signal released the Reliant S2, an upgraded version of its low-profile light bar designed for work trucks and utility vehicles. This new model integrated the company's proprietary FSJoin technology, which enables the light bar to be easily programmed and synchronized with other compatible warning lights on the vehicle for a unified warning system. The product launch also introduced tri-color LED modules, allowing for greater versatility in flash patterns and color combinations to improve visibility and safety for emergency and service personnel. The enhanced design aimed to provide fleet managers with a more customizable and effective warning solution.
• In April 2024, Strands Lighting Division introduced the Big Energy roof bar, a new warning light bar designed to improve visibility and safety for commercial vehicles such as trucks and light commercial vehicles (LCVs). The product featured a slim, dark-tinted design with a sparkling texture on the top cover, combining aesthetic appeal with high functionality. It was equipped with 27 different warning light patterns and a specialized cruise light mode, offering flexibility for various working conditions. The light bar was engineered to meet strict safety standards, including ECE R65 certification, and utilized energy-efficient LED technology to withstand harsh environmental elements.

Key Market Players

• Hella GmbH & Co. KGaA
• Grote Industries, Inc.
• Truck-Lite Co., LLC
• Osram GmbH
• Whelen Engineering Company, Inc.
• Federal Signal Corporation
• ECCO Safety Group
• Baja Designs Inc.
• Rigid Industries LED Lighting, Inc.
• KC HiLiTES, Inc.

By Product Type	By Application Type	By Region
LED Light Bars OLED Light Bars	OEM Aftermarket	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Automotive Commercial Vehicle Light Bars Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Automotive Commercial Vehicle Light Bars Market, By Product Type:

• LED Light Bars
• OLED Light Bars

• Automotive Commercial Vehicle Light Bars Market, By Application Type:

• OEM
• Aftermarket

• Automotive Commercial Vehicle Light Bars Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE