In the dynamic world of construction and infrastructure, the capability to lift, move, and position heavy materials with accuracy is a game-changer, and that's exactly where boom trucks prove essential. These versatile machines combine the mobility of a truck with the lifting power of a crane, making them essential in modern infrastructure projects, from urban construction sites to rural utility repairs.

As infrastructure demands grow and timelines shrink, boom trucks have become indispensable for their speed, efficiency, and adaptability.

What is a Boom Truck?

A boom truck is a commercial vehicle which is equipped with a hydraulic boom crane, mounted on a flatbed truck. It can feature a telescopic boom lift to hoist heavy materials from the ground to rooftops or ceilings, a bucket or cherry picker to elevate workers to various heights and angles, and a flatbed section for transporting materials either across the construction site or to different locations around town. These versatile, high-powered machines can often replace a hydraulic crane, flatbed truck, and bucket truck all in one, minimizing the need for multiple rentals and reducing equipment congestion on the construction site.

The key components of boom truck include:

Flatbed: For transporting tools, materials, or workers.

Hydraulic Crane/Boom: The extendable arm used for lifting and moving loads.

Outriggers: Extendable legs that stabilize the vehicle during lifting operations.

Boom truck definition is similar to crane trucks, but there's a difference. While both serve lifting purposes, crane trucks are typically more robust and stationary, focusing on heavier, complex lifting tasks. In contrast, hydraulic boom trucks are more mobile and designed for lighter, quicker operations.

Crane truck vs boom truck: Think of crane trucks as heavy-duty lifters for industrial projects, while boom trucks offer more flexibility for diverse job sites.

Types of Boom Trucks:

Different projects require different lifting capabilities. The types of boom trucks include:

1.    Telescopic Boom Trucks

Use-case: High-reach tasks like installing cell towers or signage.

2.    Articulating Boom Trucks (Knuckle Boom Trucks)

These have jointed arms that can fold, making them perfect for confined spaces.

Use-case: Utility maintenance in tight urban settings or over obstacles.

3.    Bucket Boom Trucks

Equipped with a personnel bucket instead of a hook, it is mainly used for lifting workers.

Use-case: Tree trimming, electrical line work, lighting installation.

Popular terms: articulating boom, knuckle boom, telescopic boom, each suited to specific industry needs.

Key Applications Across Industries

Common boom truck applications include:

·         Construction Boom Trucks: For moving beams, HVAC units, and heavy tools on-site.

·         Utility Boom Trucks: For installing or maintaining power lines and transformers.

·         Telecommunications: Ideal for antenna and tower installations.

·         Forestry & Agriculture: Useful in tree maintenance and transporting large equipment.

Their portability and reach make them vital in urban and rural operations alike.

According to TechSci Research the Global Boom Truck Market was valued at USD 3.50 billion in 2024 and is expected to reach USD 4.97 billion by 2030 with a CAGR of 6.02% during the forecast period. The market growth can be attributed to several factors, such as growth in infrastructure development, technological advancements in boom trucks, etc.

Factors Driving the Growth of Global Boom Truck Market:

1.Growth in Infrastructure Development

Rapid urbanization and industrialization, mainly in emerging economies like China, India, and Southeast Asia, are leading to substantial investments in infrastructure projects. The Asian Development Bank estimates that Asian countries will be required to invest around USD 26 trillion in infrastructure by 2030 to maintain growth momentum. Boom trucks are important for tasks such as bridge construction, road maintenance, and utility installations, making them indispensable in these development efforts.

2. Technological Advancements in Boom Trucks

Modern boom trucks are equipped with advanced technologies, such as Artificial Intelligence (AI), Internet of Things (IoT) integration, and telematics. For instance, AI enables automated adjustments in position and velocity, while IoT connectivity allows for real-time monitoring and diagnostics, thereby reducing downtime and maintenance costs.

3. Shift Towards Sustainability

There's a growing focus on eco-friendly and energy-efficient machinery across industries. Boom truck manufacturers are responding by developing electric and hybrid models that comply with stringent emission standards. These sustainable alternatives not only reduce the carbon footprint but also decrease operational costs, appealing to environmentally conscious businesses.

4. Expansion of Utility and Telecommunications Sectors

The expansion of utility and telecommunications infrastructure across the globe is contributing to increased demand for boom trucks. In regions like North America and Europe, these vehicles are crucial for tasks like servicing wind farms, maintaining power lines, and installing telecom towers. The need for efficient, high-reach equipment in both urban and rural settings further drives the growth of the market.

5. Growth of the Rental Market

The increasing cost of purchasing and maintaining boom trucks has led to a rise in rental services. This trend allows small and medium-sized enterprises to access high-quality equipment without the significant capital investment. The flexibility and cost-effectiveness of rental models are particularly attractive in regions with fluctuating demand for construction and maintenance services.

6. Government Investments and Policy Support

Government initiatives and funding play an important role in the growth of boom truck market. For example, the U.S. Infrastructure Investment and Jobs Act allocated USD1.2 trillion for infrastructure improvements, directly impacting the demand for construction and utility equipment. Such investments create a favorable environment for the adoption of boom trucks in large-scale projects.

7. Versatility Across Industries

Boom trucks' ability to perform a wide range of tasks, from lifting personnel for high-rise inspections to transporting heavy materials, makes them valuable across various sectors. Their adaptability to different applications, including construction, maintenance, and energy sectors, contributes to their increasing adoption.

8. Emerging Markets and Regional Growth

Regions like Latin America and the Middle East are witnessing a gradual but steady adoption of boom trucks. In countries such as Brazil, Mexico, and parts of Africa, infrastructure modernization plans and investments in energy and construction sectors are driving the demand for versatile and durable lifting equipment.

According to TechSci Research the Global Truck Mounted Crane Market was valued at USD 13.46 billion in 2024 and is expected to reach USD 21.10 billion by 2030 with a CAGR of 7.62% during the forecast period. The market growth is driven by various factors, including technological advancements, shift towards electric & hybrid power cranes, expansion in logistics, energy & industrial sectors, etc.

Factors Driving the Growth of Global Truck Mounted Crane Market:

1.Technological Advancements

Hydraulic & control systems: Enhanced precision, load management, fuel efficiency, and telematics (GPS, remote monitoring, automation) are improving crane performance and safety.

Automation & IoT integration: From remote operation to predictive maintenance via real-time data and AI-based load optimization, these features help reduce human error and increase uptime.

Lightweight, high-strength materials and more efficient hydraulics are improving mobility and lifting capability.

2. Shift towards Electric & Hybrid Power Cranes

Environmental regulations are driving manufacturers to electrify and hybridize cranes, reducing noise, emissions, and fuel costs, especially vital for urban/manufacturing environments.

Improved battery tech & infrastructure, including fast-charging depots, make electric cranes more practical.

3. Expansion in Logistics, Energy & Industrial Sectors

Rising logistics and e-commerce activities necessitate quick, efficient material handling; knuckle boom cranes, with their compact yet powerful build, excel in warehouse and shipping operations.

Renewable energy deployments like wind and solar require mobile heavy-lifting machinery, especially in remote areas.

Utility & maintenance firms depend on cranes for infrastructure repair, these cranes combine mobility with precision needs.

4. Sustainability & Safety Regulations

Strict emission standards worldwide are pushing for lower-polluting, quieter, and more fuel-efficient crane models.

Safety enhancements like stability control, load monitoring, and remote operation reduce accident risks.

5. Infrastructure & Construction Boom

Massive global infrastructure investments, such as the U.S. Infrastructure Investment and Jobs Act, India’s USD1.4 trillion National Infrastructure Pipeline, and Europe’s EU Green Deal are fueling demand for mobile lifting equipment.

Rapid urbanization across Asia-Pacific, Latin America, and Africa is boosting construction of roads, bridges, smart cities, and modular buildings that heavily rely on versatile cranes.

According to TechSci Research the Global Truck Market was valued at USD 853.01 billion in 2024 and is expected to reach USD 1159.54 billion by 2030 with a CAGR of 5.25% during the forecast period. The global truck market is driven by urbanization & infrastructure development, automated, connected & autonomous trucks, regulations & environmental push, electrification & alternative fuels, etc. Over half of the global population now resides in urban areas, and this number is expected to rise to 66% by 2050. This drives a rising demand for transporting goods both within and between cities, where trucks play a crucial role. Additionally, advancements like real-time vehicle tracking, predictive maintenance, and fleet optimization are revolutionizing how these operations are managed. Heavy-duty trucks increasingly feature these technologies to boost efficiency and safety.

Benefits of Using Boom Trucks

Why should companies invest in boom trucks? Here are the advantages of boom trucks:

·         Versatility: One machine for lifting, hauling, and transporting.

·         Mobility: Quick relocation between job sites.

·         Cost-Efficiency: Reduces need for multiple machines.

·         Safety: Built-in stabilizers and ergonomic controls improve safety.

Whether renting or buying, the benefits of boom trucks outweigh their costs in most field applications.

Latest Trends in Boom Trucks (2025 & Beyond)

Innovation is reshaping the lifting industry. Key trends include:

Electric Boom Trucks: These trucks run on electricity, providing zero-emission performance and significantly less noise than traditional diesel or gasoline models. Both the truck and its boom are driven by electric motors and battery systems, eliminating tailpipe emissions and minimizing noise. They are available in a range of configurations with varying reach heights and load capacities to meet diverse job needs. Their zero-emission operation makes them well-suited for urban areas, helping improve air quality and lower noise levels.

Smart Boom Truck Technology: Modern boom trucks are equipped with advanced smart technologies that enhance performance, safety, and efficiency on the job site. GPS tracking enables fleet managers to monitor location of trucks in real time, optimize routes, and enhance dispatch efficiency. Load sensors continuously measure the weight being lifted, providing accurate data to prevent overloading and ensure safe lifting operations. Additionally, remote diagnostics enable technicians to monitor the health of the truck’s systems from a distance, quickly identify potential issues, and perform predictive maintenance to reduce downtime and extend equipment life. Together, these smart features contribute to more efficient operations, enhanced safety, and reduced operational costs.

Major Boom Truck Manufacturers to Know

Knowing the leading boom truck brands can give one a significant edge when selecting the right boom truck for operations. These boom truck manufacturers lead the industry in design, safety, and innovation:

1.Liebherr Group

Liebherr is a global leader in construction machinery, including high-capacity boom trucks and mobile cranes. Known for engineering precision and robust performance, its boom trucks are favored for large-scale infrastructure and energy projects.

Notable Products: LTF truck-mounted cranes, LTM mobile cranes

2.XCMG (Xuzhou Construction Machinery Group)

One of the world’s largest construction equipment manufacturers, XCMG has a strong presence in the boom truck segment with a focus on innovation and cost-effective machinery.

Notable Products: XCT series truck cranes

3.Tadano Ltd.

A respected name in lifting equipment, Tadano manufactures some of the most advanced boom trucks and mobile cranes in the world. It acquired the Demag mobile cranes division from Terex, expanding its portfolio.

Notable Products: HK series truck cranes, GR rough terrain cranes

4.Palfinger AG

Known for its articulating and telescopic cranes, Palfinger dominates the truck-mounted crane market in Europe and has a significant footprint globally. Palfinger cranes are frequently integrated on utility and logistics trucks.

Notable Products: PK series, TEC series

5. Zoomlion Heavy Industry Science & Technology Co., Ltd. (China)

Zoomlion is one of the largest construction equipment manufacturers in China. Known for integrating modern technologies into heavy machinery, it has made a significant impact in the global crane and boom truck market.

Notable Products:

ZTC Series (e.g., ZTC250N-EV): These are hybrid or electric truck cranes offering eco-friendly operation, ideal for urban environments.

ZTC800V: A high-capacity boom truck with advanced hydraulic systems and intelligent control.

ZLJ Series Truck-Mounted Cranes: Known for their long booms, stability, and high lifting capacity.

6. Manitowoc Cranes (USA)

Manitowoc is an industry leader in lifting solutions, renowned for innovation and performance in mobile cranes. The company owns multiple brands like Grove, Potain, and National Crane, the latter being their flagship in boom trucks.

Notable Products:

NBT40-2 Series: Offers up to 40-ton capacity with long reach booms, ideal for oil and gas, construction, and utility sectors.

NBT60XL: A 60-ton class boom truck with an exceptionally long main boom (151 feet), combining mobility with heavy lifting.

500E2: A more compact and versatile model perfect for everyday utility work.

7. Terex Corporation (USA)

Terex is a manufacturer of a wide range of lifting and material handling equipment. It has a solid reputation in North America and globally, especially for versatile boom trucks and rough-terrain cranes.

Notable Products:

BT 4792: A 23.5-ton capacity boom truck with a 92-ft main boom, well-suited for general construction.

BT 70100: A 35-ton truck-mounted crane with a 100-ft boom, excellent for both mobility and lifting.

8. Manitex International (USA)

Manitex focuses heavily on specialized boom trucks and cranes for the energy, utility, and general construction sectors. It is especially prominent in North America.

Notable Products:

TC50155: A 50-ton capacity boom truck with a 155-ft boom, one of the longest in its class.

30112S: A 30-ton crane featuring a 112-ft boom, used widely in utility and telecom industries.

40124SHL: A 40-ton model optimized for heavy lifting on commercial job sites.

9. Altec Industries (USA)

Altec is a key supplier for the utility, telecommunications, and tree care industries. It manufactures boom trucks primarily designed for aerial and material-handling applications.

Notable Products:

AC45-127S: A 45-ton boom truck with 127-ft boom, excellent for electric utility and infrastructure work.

DLB Series (Digger Derrick Boom Trucks): Built for utility pole installation with integrated digging and lifting capabilities.

Altec AC38-127S: Commonly used in telecom and sign installation.

10. Bronto Skylift

Bronto Skylift is best known for its aerial platforms mounted on truck chassis, making it unique among boom truck manufacturers. It serves fire rescue, utility, and maintenance industries.

Notable Products:

S 112 HLA: One of the world’s tallest aerial platforms with a working height of 367 feet.

S 70 XR: A multi-purpose boom truck platform offering high outreach and precise control.

S 56 XDT: Ideal for both fire and industrial applications with rapid deployment capabilities.

Boom Truck Rental Market Insights

Not every project requires owning a boom truck. For many businesses, especially smaller contractors and utility providers, boom truck rental has become a cost-effective solution.

Why Rent a Boom Truck?

Cost efficiency: Avoiding large capital expenditures while accessing the latest models.

Project flexibility: Easily scale your fleet depending on project size and requirements.

Maintenance coverage: Most rental companies handle routine maintenance and repairs.

Trends in the Rental Market

The global construction equipment rental industry is expected to grow significantly over the next few years, with boom truck rentals being one of the fastest-growing segments. Key drivers include:

The rise in urban infrastructure projects

As governments around the world commit to large-scale urban development and infrastructure modernization, especially in emerging economies, the need for heavy construction equipment has soared. Projects involving bridges, roadways, high-rise buildings, and utilities increasingly rely on boom trucks for safe, elevated access.

The need for short-term access to specialized equipment

Contractors, especially small and medium enterprises (SMEs), often require specific equipment only for limited periods. Rather than purchasing high-cost machinery like boom trucks, renting allows them to stay agile, manage costs effectively, and scale operations based on project demand. This cost-efficiency is crucial in today’s competitive construction landscape, where margins are tight and flexibility is key.

The increasing complexity of utility installation and maintenance jobs.

The growth of telecommunications infrastructure (e.g., 5G networks), renewable energy systems (such as wind turbines and solar farms), and aging power grids has made installation and maintenance more complex and vertically integrated. Boom trucks are essential for these operations, offering safe and stable elevation for workers in hard-to-reach areas. Rental demand in this niche has increased, especially as utility providers outsource fieldwork to contractors who prefer to rent rather than invest in high-cost equipment.

Popular platforms to hire boom trucks include United Rentals, Sunbelt Rentals, and Herc Rentals, all offering a variety of capacities and configurations.

Challenges & Safety Considerations

Despite their many benefits, boom trucks present certain operational challenges and lifting equipment risks. Ensuring boom truck safety is critical for protecting both workers and equipment.

Common Safety Risks

Overloading: Exceeding load capacity can lead to tipping or structural failure.

Improper setup: Failure to stabilize outriggers or uneven terrain can compromise lifting operations.

Electrical hazards: Boom trucks used near power lines require careful planning and grounding.

Maintenance Challenges

Proper boom truck maintenance is essential for safe and efficient operation. Key areas include:

Regular inspection of hydraulic systems.

Ensuring electronic and safety controls function properly.

Best Practices for Safety

Conduct daily pre-operation inspections.

Train operators in both machine operation and hazard recognition.

Always follow manufacturer load charts and safety guidelines.

Conclusion:

Boom trucks are transforming the construction and utility sectors by making heavy lifting more mobile, efficient, and versatile. With top boom truck manufacturers driving innovation, and the expanding boom truck rental market providing accessibility, more businesses than ever can take advantage of this powerful equipment. However, it’s essential to prioritize boom truck safety and adhere to strict maintenance routines to ensure long-term reliability and operator well-being.

As infrastructure demands grow and projects become more complex, the role of boom trucks will only become more vital, lifting productivity and elevating industry standards, one job site at a time.