3D Printed Surgical Models Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Specialty (Cardiac Surgery/Interventional Cardiology, Gastroenterology Endoscopy of Esophageal, Neurosurgery, Orthopaedic Surgery, Reconstructive Surgery, Surgical Oncology, Transplant Surgery), By Technology (Stereolithography (SLA), ColorJet Printing (CJP), MultiJet/PolyJet Printing, Fused Deposition Modeling (FDM), Others), By Material (Metal, Polymer, Plastic, Others), By Region and Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 608.61 Million
CAGR (2026-2031)	5.75%
Fastest Growing Segment	Orthopaedic Surgery
Largest Market	North America
Market Size (2031)	USD 851.18 Million

Market Overview

The Global 3D Printed Surgical Models Market will grow from USD 608.61 Million in 2025 to USD 851.18 Million by 2031 at a 5.75% CAGR. Global 3D printed surgical models are anatomically accurate replicas created via additive manufacturing and derived from medical imaging to assist in surgical simulation and education. Key drivers supporting market growth include the rising demand for personalized healthcare solutions that decrease operative duration and the need for enhanced visualization in complex medical cases to reduce intraoperative errors.

One significant challenge hindering widespread expansion is the high cost associated with printing equipment and the limited insurance reimbursement for these procedures which restricts hospital adoption. Data regarding clinical application indicates strong utilization in specific medical fields which validates the current utility of the technology. According to the Radiological Society of North America, in 2024, cardiac models constituted 27.2% of the cases submitted to their joint 3D printing registry.

Key Market Drivers

The rising demand for patient-specific preoperative planning is a primary engine for market expansion, as surgeons increasingly rely on anatomically accurate replicas to optimize intervention strategies. These models allow surgical teams to visualize complex pathologies and practice procedures beforehand, significantly improving operating room efficiency and patient safety. The tangible value of this preparation is evident in procedural time savings. According to Stratasys, June 2024, in a press release regarding the J5 Digital Anatomy printer, the utilization of 3D printed anatomical models can enable operating time savings of 62 minutes per case. This reduction in duration not only lowers hospital costs but also minimizes anesthesia exposure for patients, thereby accelerating the adoption of these tools in critical care settings.

Growth in point-of-care manufacturing within hospitals further catalyzes the market, as medical institutions establish in-house laboratories to produce models on demand. This shift reduces logistical delays associated with outsourcing and grants clinicians immediate access to diagnostic tools. Validation of this operational scale is visible in leading institutions; according to Mayo Clinic, May 2024, in the 'Pursuing Possible' documentary, their internal 3D Anatomic Modeling Unit now produces approximately 3,000 models per year to support diverse surgical departments. The financial trajectory of key industry players underscores this broader sectoral momentum. According to Materialise, October 2024, in their Third Quarter 2024 Results, revenue from their medical segment increased by 24.5% compared to the previous year, reflecting the surging investment in medical 3D printing software and services globally.

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Key Market Challenges

The substantial capital required for 3D printing equipment and the lack of consistent insurance reimbursement create a significant financial barrier that hampers the growth of the Global 3D Printed Surgical Models Market. Hospitals encounter difficulty justifying the initial investment and ongoing maintenance expenses without a clear pathway for revenue generation. This economic pressure compels medical facilities to absorb the costs of these laboratories as internal overhead rather than reimbursable clinical services, effectively restricting the adoption of this technology to large, well-funded academic centers and preventing widespread market penetration.

Operational expenditures are further inflated by the extensive labor required to design and fabricate anatomically accurate replicas. According to the American College of Radiology, in 2024, registry data indicated that the average total personnel time required to complete a single clinical 3D printing case was approximately 427 minutes. This high labor burden significantly increases the cost per unit, making the procedure financially unsustainable for smaller community hospitals. Consequently, the inability to recover these significant operational costs through standard billing mechanisms directly suppresses demand and slows the overall expansion of the market.

Key Market Trends

Implementation of Standardized Quality Management Systems in Clinical Settings
As 3D printing transitions from experimental research to direct patient care, there is a critical industry-wide shift toward adopting rigorous quality assurance protocols to ensure regulatory compliance and patient safety. Medical institutions and service bureaus are increasingly securing international certifications to validate their manufacturing workflows, a necessary step to legitimize these procedures for insurance reimbursement. This trend toward formalizing production standards is evident in the operational upgrades of major industry stakeholders. According to Stratasys, February 2025, in the press release 'Stratasys Expands Market Opportunities for Medical Device Manufacturers', their direct manufacturing facility achieved ISO 13485 certification, a globally recognized standard that validates the precision and reliability of 3D-printed components for clinical use.

Expansion of Applications into Cardiovascular and Oncological Soft Tissues
Concurrently, the market is witnessing a significant broadening of utility beyond traditional orthopedic hard-tissue models into complex soft tissue domains, particularly for surgical planning in oncology and cardiology. Surgeons are leveraging advanced visualization tools to navigate intricate anatomical structures, driving demand for high-fidelity soft tissue replicas that assist in pre-operative simulation. This diversification of clinical use cases is reflected in the financial performance of key market players who are pivoting to support these complex applications. According to 3D Systems, November 2025, in their 'Third Quarter 2025 Financial Results', the MedTech segment, excluding dental activity, delivered 8% year-over-year growth, a rise attributed significantly to the increasing adoption of personalized surgical planning solutions.

Segmental Insights

The Orthopaedic Surgery segment is experiencing substantial growth within the Global 3D Printed Surgical Models Market, driven by the rising demand for patient-specific solutions in treating complex musculoskeletal conditions. Surgeons increasingly utilize these models for pre-operative planning, as they offer tangible, accurate replicas of bony structures that standard imaging cannot fully convey. This capability enables medical professionals to simulate intricate procedures, such as joint replacements, thereby reducing operating times and improving surgical outcomes. Additionally, the U.S. Food and Drug Administration (FDA) has granted clearances for various 3D-printed orthopaedic guides, further validating the technology’s clinical utility and safety.

Regional Insights

North America holds a dominant position in the global 3D printed surgical models market, driven by the extensive adoption of additive manufacturing within its healthcare sector. The region benefits from robust medical infrastructure and significant research investments by key industry participants. Additionally, the US Food and Drug Administration facilitates market growth through established regulatory frameworks that validate the safety of patient-specific anatomical models. This supportive regulatory environment, coupled with favorable reimbursement policies for surgical planning, accelerates the integration of these tools into clinical practice, thereby securing the region's leading market status.

Recent Developments

• In June 2025, Ricoh USA established a new subsidiary, Ricoh 3D for Healthcare, LLC, to function as a dedicated entity for the production of FDA-cleared, patient-specific medical devices. This strategic corporate development was intended to accelerate the adoption of 3D-printed anatomical models and surgical guides within the healthcare sector. The new company focused on providing a scalable manufacturing ecosystem, offering both point-of-care services and centralized production to support hospitals. Executives noted that this formation would facilitate regulatory compliance and streamline the delivery of precision medical solutions, ultimately improving surgical outcomes and enhancing patient education.
• In December 2024, Materialise announced the launch of its fully integrated Mimics platform, a comprehensive software solution designed to streamline the creation of 3D-printed surgical models and patient-specific implants. This update combined the company's desktop and cloud-based tools into a single unified workflow, enhancing collaboration between biomedical engineers and clinicians. The platform featured artificial intelligence-driven segmentation capabilities, which accelerated the conversion of medical images into printable 3D files. The organization emphasized that this integration would improve the efficiency of virtual surgical planning and support the scaling of personalized patient care workflows across global hospital networks.
• In June 2024, Stratasys introduced the J5 Digital Anatomy 3D printer, a compact solution developed to meet the rising demand for affordable, high-fidelity anatomical models. The new system was targeted at hospitals and medical device manufacturers, offering the capability to produce realistic, biomechanically accurate models that mimic the feel and behavior of human tissue and bone. By providing lifelike haptic feedback, these models were designed to assist surgeons in pre-surgical planning and training, potentially reducing operating room time. The company stated that this launch aimed to make advanced anatomical modeling more accessible to medical institutions with limited space and budget constraints.
• In April 2024, Formlabs launched the Form 4B, a new high-speed resin 3D printer specifically engineered to serve the medical and dental sectors. This next-generation system was designed to produce biocompatible anatomical models and surgical guides with significantly faster print speeds compared to previous iterations. The release aimed to enhance point-of-care manufacturing by enabling healthcare professionals to fabricate accurate, patient-specific parts directly in hospital settings. The company highlighted that the printer's advanced Low Force Display technology improved reliability and print quality, thereby facilitating better pre-operative planning and creating effective educational tools for surgeons and medical staff.

Key Market Players

• Stratasys Ltd.
• 3D Systems, Inc.
• Lazarus 3D, LLC
• Osteo3D
• Axial Medical Printing Limited
• Onkos Surgicals Inc.
• Formlabs Inc.
• Materialise NV
• 3D LifePrints U.K. Ltd.
• WhiteClouds Inc.

By Specialty	By Technology	By Material	By Region
Cardiac Surgery/Interventional Cardiology Gastroenterology Endoscopy of Esophageal Neurosurgery Orthopaedic Surgery Reconstructive Surgery Surgical Oncology Transplant Surgery	Stereolithography (SLA) ColorJet Printing (CJP) MultiJet/PolyJet Printing Fused Deposition Modeling (FDM) Others	Metal Polymer Plastic Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global 3D Printed Surgical Models Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• 3D Printed Surgical Models Market, By Specialty:

• Cardiac Surgery/Interventional Cardiology
• Gastroenterology Endoscopy of Esophageal
• Neurosurgery
• Orthopaedic Surgery
• Reconstructive Surgery
• Surgical Oncology
• Transplant Surgery

• 3D Printed Surgical Models Market, By Technology:

• Stereolithography (SLA)
• ColorJet Printing (CJP)
• MultiJet/PolyJet Printing
• Fused Deposition Modeling (FDM)
• Others

• 3D Printed Surgical Models Market, By Material:

• Metal
• Polymer
• Plastic
• Others

• 3D Printed Surgical Models Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE