United States Ball Valves Market By Type (Trunnion Mounted Ball Valves, Rising Stem Ball Valves, Floating Ball Valves), By Size (Up to 1”, 1”–6”, 6” to 25”, 25” to 50”, 50” and Above), By Material (Alloy, Cast Iron, Stainless Steel, Cryogenic, Others), By Vertical (Oil & Gas, Food & Beverage, Water & Wastewater, Energy & Power, Building & Construction, Others), By Region, Competition, Forecast and Opportunities, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 4.61 BIllion
CAGR (2026-2031)	4.86%
Fastest Growing Segment	Stainless Steel
Largest Market	Northeast
Market Size (2031)	USD 6.13 BIllion

Market Overview

The United States Ball Valves Market will grow from USD 4.61 BIllion in 2025 to USD 6.13 BIllion by 2031 at a 4.86% CAGR. Ball valves are quarter-turn flow control devices that utilize a perforated, pivoting ball to regulate or isolate the passage of liquids and gases within a pipeline system. The United States market for these components is primarily supported by substantial capital expenditure in the oil and gas sector and the modernization of municipal water and wastewater treatment infrastructure. These foundational drivers ensure consistent demand for durable shut-off capabilities across critical processing facilities, distinct from temporary technological trends. According to the American Supply Association’s 2024 Operating Performance Report, industrial PVF (Pipe, Valves, and Fittings) firms realized a 7% sales gain in 2023, underscoring the resilience of the industrial supply chain that underpins this market.

One significant challenge impeding market expansion is the ongoing volatility of raw material costs, particularly for stainless steel and brass. Manufacturers must navigate unpredictable fluctuations in metal prices, which complicates production budgeting and compresses profit margins. This economic instability creates headwinds for domestic manufacturing planning, often forcing suppliers to adjust pricing structures frequently, which can delay project approvals and hinder the finalization of long-term procurement contracts.

Key Market Drivers

The expansion of oil and gas exploration and pipeline infrastructure acts as a primary engine for the United States ball valves market. As producers ramp up extraction to meet domestic and global energy needs, the requirement for robust flow control mechanisms in midstream and downstream applications increases substantially. This sector demands valves capable of withstanding high pressures and corrosive fluids, particularly within the Permian Basin and LNG export terminals where operational intensity is highest. These flow control components are critical for maintaining safety and efficiency in expanding pipeline networks. According to the U.S. Energy Information Administration, November 2025, in the 'Short-Term Energy Outlook', domestic crude oil production was forecast to average 13.6 million barrels per day in 2025, a record volume that necessitates extensive pipeline maintenance and valve procurement.

The modernization of municipal water and wastewater treatment systems significantly influences market dynamics by generating sustained demand for reliable isolation valves. Aging utility networks across the country require urgent upgrades to prevent leakage and ensure compliance with stricter water quality regulations. Municipalities are prioritizing the replacement of outdated gate valves with more durable ball valves to enhance system efficiency and reduce long-term maintenance costs. According to the U.S. Census Bureau, November 2025, in the 'Monthly Construction Spending, August 2025' report, sewage and waste disposal construction spending reached a seasonally adjusted annual rate of approximately $50.6 billion. This sector operates within a massive infrastructure landscape; according to the U.S. Census Bureau, in 2025, total construction spending was estimated at a seasonally adjusted annual rate of $2,169.5 billion, providing a stable foundation for industrial component procurement.

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Key Market Challenges

The ongoing volatility of raw material costs, particularly for metals like stainless steel and brass, significantly hampers the growth of the United States Ball Valves Market by introducing financial unpredictability that disrupts the procurement process. When input costs fluctuate erratically, manufacturers face substantial difficulty in establishing stable pricing models for long-term contracts. This uncertainty often necessitates the implementation of price escalation clauses or frequent quote revisions, which can deter potential buyers in the oil and gas or municipal sectors who operate on fixed capital budgets. Consequently, final investment decisions are frequently postponed as project managers await price stabilization, directly slowing the velocity of new orders and infrastructure upgrades.

This instability creates a ripple effect throughout the industrial supply chain, forcing suppliers to adopt conservative inventory strategies to mitigate financial exposure. The inability to accurately forecast material expenses compresses profit margins and discourages manufacturers from expanding production capacity or engaging in competitive bidding for large-scale projects. The severity of this cost environment is evident in recent industrial data. According to Associated Builders and Contractors, in 2025, iron and steel prices increased 9.2% on a year-over-year basis. Such sharp inflationary pressure on core manufacturing inputs compels valve producers to pass costs downstream, further straining buyer relationships and stalling market expansion efforts.

Key Market Trends

The transition to zero-emission and low-fugitive-emission designs has become a dominant trend as manufacturers engineer valves to meet tightening environmental regulations and voluntary sustainability goals. Producers are prioritizing advanced sealing technologies and low-bleed pneumatic designs that strictly limit leakage rates for volatile organic compounds, ensuring compliance with rigorous testing protocols like API 641. This shift moves the market focus beyond simple flow isolation toward integral emission management solutions that support operator efforts to decarbonize upstream and midstream infrastructure. The impact of these technological improvements is reflected in recent industry performance data; according to The Environmental Partnership, September 2025, in the 'Annual Report', participating member companies achieved a 59% reduction in methane intensity through 2024, driving sustained investment in high-integrity valve replacements.

Simultaneously, the market is witnessing a strategic expansion into specialized cryogenic applications to support the growing hydrogen economy and complex liquified natural gas processes. Valve manufacturers are aggressively acquiring niche expertise to produce components capable of withstanding the ultra-low temperatures required for liquid hydrogen storage and transport, a segment demanding far higher precision than standard petrochemical service. This consolidation of technical capabilities is reshaping product portfolios and revenue streams for major domestic players. According to Crane Company, March 2025, in the '2024 Annual Report', the Process Flow Technologies segment realized a 12% sales increase, significantly bolstered by a 7% contribution from recent strategic acquisitions including CryoWorks and Technifab.

Segmental Insights

The Stainless Steel segment stands as the fastest-growing category within the United States ball valves market due to its extensive application in the chemical and energy sectors. Industry preference for this material stems from its high resistance to corrosion and durability under extreme pressure, which are essential for maintaining operational integrity in harsh environments. Furthermore, stringent hygiene mandates enforced by the Food and Drug Administration necessitate the use of sanitary stainless steel valves in food processing and pharmaceutical manufacturing. These combined functional benefits and regulatory compliance requirements drive the continued expansion of this segment.

Regional Insights

The Northeast United States stands as the leading region in the United States Ball Valves Market, driven by a convergence of mature industrial infrastructure and essential utility demands. This dominance is anchored by the region's status as a primary hub for pharmaceutical and chemical manufacturing, where strict regulatory standards necessitate reliable flow control components. Additionally, the high density of metropolitan areas fuels consistent demand for valve replacement within aging water and wastewater systems. Continued natural gas exploration activities in Pennsylvania further strengthen regional market volume, requiring durable valves for efficient hydrocarbon transportation.

Recent Developments

• In November 2024, Crane Company completed the acquisition of Technifab Products, Inc., a manufacturer of vacuum insulated pipe systems and valves for cryogenic applications, for $40.5 million. Headquartered in Brazil, Indiana, the acquired company brought specialized expertise that complemented the buyer's existing capabilities in the Process Flow Technologies segment. This strategic expansion allowed the organization to strengthen its presence in high-growth markets, including semiconductor, medical, and pharmaceutical industries. The integration of these cryogenic capabilities was expected to enhance the company's ability to provide comprehensive flow control solutions to its United States customer base.
• In August 2024, Flowserve Corporation announced a definitive agreement to acquire MOGAS Industries, a privately held provider of mission-critical severe service valves, for $290 million. Based in Houston, MOGAS was recognized as a leading manufacturer of severe service isolation ball valves for industries such as mining, power, and process sectors. This acquisition was intended to strategically expand the company's severe service flow control offerings and enhance its aftermarket opportunities through a large installed base. The transaction was expected to close in the fourth quarter of 2024, integrating the acquired business into the Flow Control Division.
• In August 2024, Aalberts Integrated Piping Systems launched the Apollo v-port series control valve, marking a significant advancement in its portfolio for the United States market. The new valve featured a pressure-balanced solid ball and a three-piece construction with enclosed fasteners, designed to provide precise flow control in demanding environments. Manufactured in Conway, South Carolina, the series offered standard and full port options with stainless steel trim to ensure corrosion resistance. The product was engineered to serve various industries, including chemical processing and water treatment, by improving fluid dynamics and reducing operational costs.
• In February 2024, Valmet launched the Neles XH ball valve, a new addition to its X-series portfolio designed for the global market, including the United States. This trunnion-mounted, metal-seated ball valve was engineered to provide superior reliability and an extended lifecycle in severe service applications such as oil refining and petrochemicals. The valve featured a modular design with low-friction bearings and complied with ISO 15848 standards for fugitive emissions. The launch aimed to meet industry demands for safety and sustainability by minimizing downtime and ensuring leak-proof performance in high-pressure differential environments.

Key Market Players

• Emerson Electric Company
• Flowserve Corporation
• Schneider Electric SE
• Honeywell International Inc.
• Crane Holdings, Co.
• Pentair plc
• Kitz Corporation
• AVK Holding A/S
• Valmet Corporation
• Metso Corporation

By Type	By Size	By Material	By Vertical	By Region
Trunnion Mounted Ball Valves Rising Stem Ball Valves Floating Ball Valves	Up to 1” 1”-6” 6” to 25” 25” to 50” 50” Above	Alloy Cast Iron Stainless Steel Cryogenic Others	Oil & Gas Food & Beverage Water & Wastewater Energy & Power Building & Construction Others	Northeast Midwest South West

Report Scope:

In this report, the United States Ball Valves Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• United States Ball Valves Market, By Type:

• Trunnion Mounted Ball Valves
• Rising Stem Ball Valves
• Floating Ball Valves

• United States Ball Valves Market, By Size:

• Up to 1”
• 1”-6”
• 6” to 25”
• 25” to 50”
• 50”
• Above

• United States Ball Valves Market, By Material:

• Alloy
• Cast Iron
• Stainless Steel
• Cryogenic
• Others

• United States Ball Valves Market, By Vertical:

• Oil & Gas
• Food & Beverage
• Water & Wastewater
• Energy & Power
• Building & Construction
• Others

• United States Ball Valves Market, By Region:

• Northeast
• Midwest
• South
• West