Report Description

Forecast Period

2024-2028

Market Size (2022)

USD 218.88 million

CAGR (2023-2028)

10.5%

Fastest Growing Segment

Carbon

Largest Market

Midwest


Market Overview

Global Aerogel Market has valued at USD 218.88 million in 2022 and is anticipated to project robust growth in the forecast period with a CAGR of 10.5% through 2028. Aerogel is a mesoporous solid foam that is created by replacing the liquid component of the gel with a gas. It consists of an interconnected nanostructure network with a minimum porosity of 50%. Despite being a solid material, aerogel exhibits exceptional porosity, lightweight nature, and low thermal conductivity, making it an ideal choice for insulation applications. Moreover, aerogel sponges can be recycled, highlighting their eco-friendly nature and cost-effectiveness. As a result of these remarkable properties, aerogel finds diverse applications in industries such as oil & gas, aerospace, healthcare, electronics, and building insulation. However, challenges such as high production costs and limited mechanical strength may impede the growth of the aerogel market. On the other hand, with continuous advancements in materials, the adoption of aerogel is expected to witness significant growth in sectors including apparel, agriculture, and power generation, thus driving market expansion. Notably, aerospace engineering stands as one of the key domains benefiting from aerogel's unique attributes. Its low density and excellent insulation properties make it an ideal material for spacecraft insulation, as it effectively minimizes heat loss, prevents fuel line freezing, and safeguards electronics from extreme temperatures. Aerogel has already demonstrated its value in missions like the Mars Exploration Rover and the Stardust mission, where it played a critical role in gathering samples from a comet's coma.

Key Market Drivers

Growing Demand of Aerogel from Oil & Gas Industry

 The United States aerogel market is experiencing significant growth due to the increasing demand for aerogel in the oil and gas sector. As the industry strives for innovative solutions to improve efficiency, safety, and sustainability, aerogel emerges as a powerful catalyst for change. Often referred to as "frozen smoke" due to its translucent appearance, aerogel is a highly porous material derived from a gel. What distinguishes aerogel is its remarkably low density, making it one of the lightest solid materials known to mankind. It boasts exceptional properties, including outstanding thermal insulation, high surface area, and excellent sound absorption capabilities. Aerogel's unparalleled thermal insulation properties make it an ideal choice for insulating pipelines, storage tanks, and equipment in the oil and gas industry. By minimizing heat loss and reducing energy consumption, aerogel contributes to cost savings and improved operational efficiency. In liquefied natural gas (LNG) facilities, where cryogenic temperatures are prevalent, aerogel insulation offers a solution that can withstand extreme cold while maintaining its insulation effectiveness. Aerogel-based protective clothing and equipment provide a lightweight yet effective barrier against extreme temperatures, ensuring the safety and well-being of workers in challenging environments. In drilling operations, aerogel is utilized as insulation in downhole tools, helping to maintain optimal operating temperatures and improve overall efficiency. As the demand for energy continues to rise and the industry strives to minimize its environmental impact, aerogel's ability to reduce heat loss, conserve energy, and enhance overall efficiency becomes invaluable. It not only contributes to operational savings but also aligns with the industry's commitment to responsible practices.

Growing Demand of Aerogel from Healthcare Industry

Aerogels have gained significant traction in industries like aerospace, construction, and energy. However, the healthcare sector is emerging as a key driver of the United States aerogel market. This growing demand underscores the potential of aerogels in medical applications, promising to revolutionize patient care and treatment methods. The United States, known for its leadership in healthcare and material sciences, stands at the forefront of this transformation. The healthcare sector's demand for aerogels is primarily fueled by their unique attributes, including biocompatibility, thermal stability, and potential for controlled drug delivery. One of the most promising applications of aerogels in healthcare is wound healing and tissue engineering. The porous structure of aerogels provides an ideal scaffold for cell growth, making them invaluable in regenerative medicine. By loading them with bioactive molecules that promote tissue repair and regeneration, aerogels accelerate wound healing and minimize scarring. Their biocompatibility and ability to mimic the extracellular matrix contribute to their success in tissue engineering applications. Aerogels also hold tremendous potential in revolutionizing drug delivery systems. The nano porous structure of aerogels allows for precise control over drug loading and release rates. By encapsulating therapeutic agents within aerogels, researchers can develop targeted drug delivery systems that enhance drug stability, extend release duration, and improve treatment efficacy. This capability is particularly valuable in cancer therapy, where controlled drug delivery minimizes side effects and maximizes therapeutic impact. In the field of medical diagnostics, aerogels are making significant strides as advanced imaging and sensing materials. Their thermal insulating properties make them suitable for use in imaging devices that require temperature control. Moreover, the high surface area of aerogels and their interaction with light contribute to enhanced sensor sensitivity in applications such as glucose monitoring and non-invasive diagnostics. As the United States aerogel market evolves to meet the healthcare sector's demands, the collaborative efforts between material science and medicine are poised to pave the way for groundbreaking advancements that will shape the future of healthcare.

Growing Demand of Aerogel from Electronics Industry

Amidst this ongoing transformation, aerogel has emerged as a significant player in the electronics sector. This ultra-lightweight material possesses remarkable thermal and insulating properties. The United States Aerogel Market is witnessing a substantial boost due to the rising demand for aerogel from the electronics industry. Aerogel-based Thermal Interface Materials (TIMs) are being utilized to enhance heat transfer between electronic components and heat sinks. By reducing thermal resistance at the interface, these materials improve overall efficiency and device longevity. With the increasing prominence of wearable technology and flexible electronics, aerogel finds application as a lightweight and flexible insulating material that does not compromise device performance or flexibility. It can be seamlessly integrated into the design of smartphones and tablets to enhance thermal management, which is especially crucial for high-performance processors that generate significant heat. Aerogel's exceptional insulation capabilities make it an ideal choice for LED lighting systems, preventing heat buildup, and ensuring the longevity and efficiency of the LEDs. The growth of the electric vehicle (EV) market in the United States also contributes to the heightened demand for aerogel. Effective thermal management systems are essential for maintaining battery performance and safety in EVs. Aerogel-based solutions provide a lightweight yet effective means to address these challenges, further driving the demand for aerogel.


                                                                                           


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Key Market Challenges

High Production Costs and Scalability Challenges

In recent years, there has been a growing interest in aerogel technology in the United States, driven by its potential economic benefits and contributions to sustainable solutions. However, the burgeoning aerogel market in the U.S. faces significant challenges, particularly in terms of high production costs and scalability issues, which could hinder its growth and widespread adoption. Aerogels are synthesized through a meticulous process that involves removing liquid from a gel, resulting in a highly porous structure with over 90% air content. This unique material possesses remarkable properties but achieving them comes at a cost. The production process requires specialized equipment, precise temperature and pressure control, and the use of specific chemicals. Consequently, the production costs of aerogels can be prohibitively high, driving up the overall price of products that incorporate aerogel technology. One of the primary contributors to the high production costs is the necessity of supercritical drying. This step involves replacing the liquid within the gel structure with a gas, typically carbon dioxide, under near or above critical conditions of temperature and pressure. Not only are these conditions energy-intensive, but they also require specialized equipment, further adding to the cost. Additionally, the precursors used in aerogel synthesis can be expensive and involve complex chemical reactions. While aerogels have demonstrated significant potential across various industries, achieving scalability remains a major challenge. Scaling up production to meet commercial demands while maintaining consistent product quality is a complex undertaking. As demand increases, manufacturers must find ways to streamline the production process, optimize material usage, and reduce energy consumption to make aerogels economically viable on a larger scale. One notable hurdle in achieving scalability is the delicate nature of aerogel structures. The intricate porous networks that give aerogels their exceptional properties can be challenging to reproduce consistently when transitioning from small-scale laboratory production to larger industrial processes. Variations in drying rates, temperature gradients, and other parameters can result in inconsistencies in product quality, thereby limiting mass production of reliable aerogel materials.

Competition from Established Alternatives

Aerogels can be costly to produce due to their intricate manufacturing processes and the raw materials involved. In contrast, traditional insulation materials such as fiberglass and foam offer a more cost-effective and readily available option. This cost differential can discourage potential buyers from adopting aerogels, particularly in price-sensitive industries. Moreover, industries often rely on materials with proven track records for performance and durability. Established alternatives like fiberglass, mineral wool, and foam insulation have a long history of successful application, fostering a higher level of trust among consumers. As relatively newer materials, aerogels may face skepticism regarding their long-term performance and reliability.

Key Market Trends

Sustainable Solutions and Environmental Awareness

Environmental awareness not only influences consumer choices but also reshapes the priorities of companies. With growing concern over carbon emissions and energy consumption, industries are actively seeking ways to reduce their ecological footprint. Aerogels, renowned for their exceptional thermal insulation properties, have become a focal point for innovation in the pursuit of energy-efficient solutions. In the construction sector, for instance, researchers are developing aerogel-infused insulation materials to enhance the energy efficiency of buildings. These materials effectively minimize heat transfer, thereby reducing the need for excessive heating or cooling and consequently lowering energy consumption. Similarly, the transportation industry is exploring the potential of aerogels to enhance fuel efficiency by insulating vehicle components. The increasing demand for products and technologies aligned with eco-conscious values is driving manufacturers and suppliers in the aerogel market to develop sustainable alternatives. This trend is further supported by government regulations and incentives aimed at promoting energy efficiency and reducing greenhouse gas emissions.

Segmental Insights

Type Insights

In 2022, the Aerogel market was dominated by the carbon and is predicted to continue expanding over the coming years. The growth of this market segment can be attributed to the increasing utilization of carbon aerogels in energy storage applications. These aerogels possess high mass-specific surface areas and electrical conductivity, providing exceptional environmental compatibility. Additionally, their low chemical inertness makes them highly promising materials for catalysis, distillation, sorbent, and energy storage applications.

Form Insights

In 2022, the Aerogel market was dominated by particle and is predicted to continue expanding over the coming years. Aerogel particles are utilized in the development of aerogel-based insulative coatings, which effectively minimize heat dissipation in steam pipes, boilers, and injection molding systems. Depending on the desired surface smoothness, these particles can be either ultrafine or fine. The porous structure of aerogel particles makes them ideal for liquid and gas filtration applications, including air filters, water treatment systems, and other filtration processes. Additionally, the high surface area and energy storage capacity of aerogel particles make them suitable components for energy storage systems like batteries and supercapacitors.


                                                                                           

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Regional Insights

The Midwest region has established itself as the leader in the Global Aerogel Market. The Midwest is home to several renowned research institutions, universities, and laboratories that have been at the forefront of aerogel research and development. Institutions such as the University of Illinois Urbana-Champaign, Northwestern University, and the University of Wisconsin-Madison have made significant contributions to advancing the understanding of aerogel properties, manufacturing techniques, and applications. These institutions have provided a solid foundation for innovation and have driven the development of new technologies and products. Moreover, the Midwest has a strong industrial heritage, particularly in manufacturing and engineering. This foundation has provided a skilled workforce and established infrastructure that can be repurposed for aerogel production. The presence of manufacturing facilities and expertise in the region has facilitated the commercialization of aerogels and the scaling up of production processes.

Recent Developments

  • In April 2019, BASF SE and Aspen Aerogels extended their strategic cooperation for the production of a new non-combustible, thermal insulating solution.
  • In January 2022, Cabot Corporation announced the utilization of its highly insulating silica aerogel in the restoration of the Mathildenhöhe, an artists' colony in Darmstadt, Germany, recently designated as a UNESCO World Heritage site.
  • In April 2022, Alkegen introduced AlkeGel, its latest proprietary technology. AlkeGel is an advanced material engineered for EV and battery fire protection, as well as other industrial temperature control applications. When compared to competing insulation products, AlkeGel from Alkegen demonstrates exceptional thermal conductivity, improved thermal performance, and reduced insulating thicknesses.
  • In September 2022, Armacell unveiled the ArmaGel HTL aerogel insulation blanket. This non-combustible aerogel blanket is specifically designed for industrial applications that prioritize thermal performance, non-combustibility, and corrosion under insulation mitigation.
  • In March 2019, Aspen Aerogels announced an extension of its strategic partnership through the signing of an addendum for an exclusive supply agreement.

Key Market Players

  • Aspen Aerogels, Inc.
  • Cabot Corporation
  • Aerogel Technologies, LLC
  • BASF SE
  • JIOS Aerogel Corporation
  • Dow Inc.
  • Thermablok Corporation

By Type

By Form

 By Processing

By Application

By Region

       Silica

       Carbon

       Polymer

       Others

       Blanket

       Particle

       Panel

       Monolith

       Virgin

       Composite

       Additives

       Oil & Gas

       Construction

       Transportation

       Performance Coating

       Day-lighting & LVHS

       Others

       Northeast

       Midwest

       South

       West

Report Scope:

In this report, the United States Aerogel Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

·         United States Aerogel Market, By Type:

o   Silica

o   Carbon

o   Polymer

o   Others

·         United States Aerogel Market, By Form:

o   Blanket

o   Particle

o   Panel

o   Monolith

·         United States Aerogel Market, By Processing:

o   Virgin

o   Composite

o   Additives

·         United States Aerogel Market, By Application:

o   Oil & Gas

o   Construction

o   Transportation

o   Performance Coating

o   Day-lighting & LVHS

o   Others

·         United States Aerogel Market, By Region:

o   Northeast

o   Midwest

o   South

o   West

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the United States Aerogel Market.

Available Customizations:

United States Aerogel Market report with the given market data, Tech Sci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

  • Detailed analysis and profiling of additional market players (up to five).

United States Aerogel Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]

Table of content

1.      1.    Product Overview

1.1.  Market Definition

1.2.  Scope of the Market

1.2.1.  Markets Covered

1.2.2.  Years Considered for Study

1.2.3.  Key Market Segmentations

2.    Research Methodology

2.1.  Objective of the Study

2.2.  Baseline Methodology

2.3.  Key Industry Partners

2.4.  Major Association and Secondary Sources

2.5.  Forecasting Methodology

2.6.  Data Triangulation & Validation

2.7.  Assumptions and Limitations

3.    Executive Summary

3.1.  Overview of the Market

3.2.  Overview of Key Market Segmentations

3.3.  Overview of Key Market Players

3.4.  Overview of Key Regions/Countries

3.5.  Overview of Market Drivers, Challenges, Trends

4.    Voice of Customer

5.    United States Aerogel Market Outlook

5.1.  Market Size & Forecast

5.1.1.  By Value

5.2.  Market Share & Forecast

5.2.1.  By Type (Silica, Carbon, Polymer and Others)

5.2.2.  By Form (Blanket, Particle, Panel and Monolith)

5.2.3.  By Processing (Virgin, Composites and Additives)

5.2.4.  By Application (Oil & Gas, Construction, Transportation, Performance Coating, Day-lighting & LVHS and Others)

5.2.5.  By Company (2022)

5.2.6.  By Region

5.3.  Market Map

6.    North-East United States Aerogel Market Outlook

6.1.  Market Size & Forecast       

6.1.1.  By Value

6.2.  Market Share & Forecast

6.2.1.  By Type

6.2.2.  By Form

6.2.3.  By Processing

6.2.4.  By Application

6.2.5.  By Country

7.    Mid-West United States Aerogel Market Outlook

7.1.  Market Size & Forecast       

7.1.1.  By Value

7.2.  Market Share & Forecast

7.2.1.  By Type

7.2.2.  By Form

7.2.3.  By Processing

7.2.4.  By Application

7.2.5.  By Country

8.    South United States Aerogel Market Outlook

8.1.  Market Size & Forecast       

8.1.1.  By Value

8.2.  Market Share & Forecast

8.2.1.  By Type

8.2.2.  By Form

8.2.3.  By Processing

8.2.4.  By Application

8.2.5.  By Country

9.    West United States Aerogel Market Outlook

9.1.  Market Size & Forecast       

9.1.1.  By Value

9.2.  Market Share & Forecast

9.2.1.  By Type

9.2.2.  By Form

9.2.3.  By Processing

9.2.4.  By Application

9.2.5.  By Country

10. Market Dynamics

10.1.             Drivers

10.2.             Challenges

11. Market Trends & Developments

11.1.             Recent Developments

11.2.             Product Launches

11.3.             Mergers & Acquisitions

12. Pricing Analysis

13. PESTLE Analysis

14. United States Economic Profile

15. Porter’s Five Forces Analysis

15.1.             Competition in the Industry

15.2.             Potential of New Entrants

15.3.             Power of Suppliers

15.4.             Power of Customers

15.5.             Threat of Substitute Product

16. Competitive Landscape

16.1.             Business Overview

16.2.             Company Snapshot

16.3.             Products & Services

16.4.             Financials (In case of listed companies)

16.5.             Recent Developments

16.6.             SWOT Analysis

16.6.1. Aspen Aerogels, Inc.

16.6.2. Cabot Corporation

16.6.3. Aerogel Technologies, LLC

16.6.4. BASF SE

16.6.5. JIOS Aerogel Corporation

16.6.6. Dow Inc.

16.6.7. Thermablok Corporation

Strategic Recommendations

Figures and Tables

Frequently asked questions

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The market size of the United States Aerogel Market was estimated to be USD 218.88 million in 2022.

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Aspen Aerogels, Inc., Cabot Corporation, Aerogel Technologies, LLC, BASF SE, JIOS Aerogel Corporation, Dow Inc., Thermablok Corporation are some of the key players operating in the Global Aerogel Market.

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High production cost and challenges associated with scalability are the major challenges faced by the United States Aerogel Market in the upcoming years.

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Growing demand of aerogel from healthcare and electronic industries are majorly driving the demand for the United States Aerogel Market.

profile

Sakshi Bajaal

Business Consultant
Press Release

United States Aerogel Market to be dominated by utilization of aerogel in construction industry through 2028.

Sep, 2023

Initiatives taken by the government to support the production of aerogel are the major drivers for the United States Aerogel Market.