Polypropylene Based Non-Woven Textile Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Technology (Spun melt, Dry-land and Others), By End Use (Disposable products, Automotive, Wipes, Geotextiles, Filtration products, Medical/Surgical products and Others), By GSM (Up to 100 GSM, 101-500 GSM, 501-1000 GSM, Above 1000 GSM Others), By Region and Competition, 2020-2030F

Market Overview

The Global Polypropylene Based Non-Woven Textile Market, valued at USD 29.22 Billion in 2024, is projected to experience a CAGR of 4.67% to reach USD 38.43 Billion by 2030. The polypropylene-based non-woven textile market encompasses materials produced from polypropylene fibers through bonding or felting processes, rather than traditional weaving, yielding textiles recognized for their durability, strength, and lightweight attributes. Primary market drivers include the increasing demand from the hygiene and medical sectors for disposable products like diapers and surgical gowns, fueled by a growing global population and heightened health consciousness, in addition to expanding applications in the automotive, construction, and agricultural industries. According to EDANA, in 2024, nonwovens production in Greater Europe reached 2,976,400 tonnes. Separately, INDA reported that North American nonwovens capacity attained 5.730 million tonnes in 2024, marking an increase of over 100,000 tonnes from the preceding year. A notable challenge impeding market expansion is the inherent volatility in the price of polypropylene raw material, which is subject to fluctuations in crude oil markets.

Key Market Drivers

The increasing demand from hygiene and medical applications stands as a primary driver of the Global Polypropylene Based Non-Woven Textile Market. This sector critically relies on polypropylene nonwovens for disposable products such as surgical gowns, masks, and various hygiene articles including diapers. The material's inherent properties, such as effective barrier protection, breathability, and cost-effectiveness, are crucial for infection prevention and public health. For instance, according to the U. S. Centers for Disease Control and Prevention, in 2023, approximately one in 31 hospital patients had at least one healthcare-associated infection on a given day, highlighting the essential role of disposable medical textiles in mitigating contamination risks and supporting heightened personal hygiene awareness.

Expanding applications across diverse end-use industries represent another significant factor influencing market growth. Beyond hygiene and medical, polypropylene nonwovens are increasingly utilized in sectors like automotive, construction, and agriculture, valued for their lightweight attributes, durability, and versatility. Within the automotive industry, these materials support vehicle lightweighting initiatives aimed at enhancing fuel efficiency, finding use in interior components and insulation. According to the International Energy Agency, in 2023, approximately 14 million new electric cars were registered globally, indicating a growing need for advanced materials in evolving vehicle manufacturing. This market also benefits from consistent capital investment. According to Berry Global Group, in February 2021, the company announced an investment exceeding $70 million in its United States wipe substrate capabilities, with commercialization targeted by the March quarter 2023, signifying continuous efforts to enhance manufacturing capacity and product innovation across the sector.

Download Free Sample Report

Key Market Challenges

The inherent volatility in the price of polypropylene raw material presents a significant impediment to the growth of the global polypropylene-based non-woven textile market. As polypropylene is a petrochemical derivative, its cost directly correlates with the fluctuating dynamics of crude oil markets. This instability complicates effective financial forecasting and procurement strategies for manufacturers, directly influencing their operational profitability and capacity for investment. Unpredictable raw material costs necessitate frequent adjustments to the pricing of finished non-woven goods, potentially disrupting long-term supply agreements and eroding customer confidence due to inconsistent expenditure.

Such substantial exposure to volatile input costs restricts manufacturers' ability to maintain stable margins, hindering capital expenditure for innovation and market expansion. For instance, according to Cefic, European chemical production registered a decline of 7.6% in 2023, with high energy and raw material costs being a primary contributing factor to this downturn. While not exclusively polypropylene, this trend in the broader chemical sector, which includes polymer production, underscores the pervasive impact of raw material price instability on manufacturing industries, directly affecting the supply chain and cost structure for non-woven textile producers.

Key Market Trends

Sustainable and bio-based polypropylene material development represents a significant trajectory within the Global Polypropylene Based Non-Woven Textile Market. This trend reflects the industry's commitment to mitigating environmental impact and diversifying raw material sources. Efforts are concentrating on integrating renewable content and developing biodegradable alternatives to conventional polypropylene, driven by consumer demand and regulatory pressures. According to the 2024 Sustainability Report from Fitesa, a major nonwovens producer, the company offers an extensive portfolio with solutions containing between 20% and 100% renewable content, underscoring the industry's progress in this area. Manufacturers are increasingly investing in research and development to produce polypropylene nonwovens with a reduced carbon footprint, aligning with broader circular economy principles.

Technological advancements in non-woven production processes are fundamentally reshaping manufacturing capabilities and product attributes. This trend encompasses innovations in machinery, bonding techniques, and process automation aimed at enhancing efficiency, reducing waste, and enabling the creation of advanced fabrics with superior performance characteristics. For instance, in March 2024, Freudenberg Performance Materials launched a new 100 percent synthetic wetlaid nonwoven product line in Germany, specifically designed for improved performance in filtration and other industrial applications. Such developments allow for the production of nonwovens with enhanced softness, strength, and specific functionalities, expanding their utility across various demanding sectors. According to EDANA, in 2024, nonwovens production in Greater Europe increased in volume by 2.6% to 2,976,400 tonnes, indicating a robust sector adapting to and benefiting from these production innovations.

Segmental Insights

The global polypropylene based non-woven textile market identifies the spun melt segment as the fastest growing, primarily driven by its inherent manufacturing efficiencies and cost advantages. This integrated production process facilitates the creation of highly versatile fabrics with tailored properties, addressing the stringent requirements of high-volume applications. Consequently, spun melt non-wovens are increasingly favored in critical sectors such as hygiene products, medical textiles, and filtration, where their combination of performance, barrier protection, and cost-effectiveness provides a compelling solution for manufacturers globally. This sustained demand underpins its rapid expansion.

Regional Insights

Asia Pacific stands as the leading region in the global polypropylene based non-woven textile market. This dominance is primarily driven by the region's substantial manufacturing capabilities, particularly in countries like China and India, which are significant global producers. The escalating demand from a large and growing population, coupled with increasing awareness of personal hygiene, fuels the consumption of polypropylene non-woven fabrics in hygiene products such as disposable diapers and feminine care items. Furthermore, expanding industrial applications across sectors including healthcare, automotive, and construction contribute significantly to market growth in the region.

Recent Developments

• In May 2025, Fitesa and Braskem announced an expanded collaboration focused on advancing sustainable solutions for nonwovens. The partnership involved increasing the use of Braskem’s I'm green™ bio-based high-density polyethylene (HDPE) in Fitesa's spunbond nonwoven product lines. This initiative centered on a next-generation bio-based HDPE, which was optimized for high-speed nonwoven manufacturing. The sugarcane-derived bioethanol material aimed to deliver enhanced processability and environmental advantages, such as a reduced carbon footprint, without compromising the high performance required in hygiene applications. This breakthrough offered a fully recyclable material compatible with existing polyethylene recycling streams, contributing to the circular economy of polypropylene-based non-woven textiles.

• In April 2025, Freudenberg Performance Materials introduced a new range of versatile fine denier spunbond nonwovens. These innovative materials were developed to serve various industrial applications, including construction, filtration, and coating. The new products offered flexible manufacturing capabilities, enabling high levels of customization to meet specific customer requirements. Comprising various polymers, including polypropylene, these spunbonds provided lightweight solutions while maintaining excellent tensile and tear strength, alongside a notably smooth and uniform surface. This launch represented a significant advancement in high-performance polypropylene-based non-woven textile technology.

• In March 2025, Berry Global’s 2024 Sustainability Report highlighted significant progress in its circular economy initiatives, which are crucial for the polypropylene-based non-woven textile market. A key achievement reported was the successful operation of the Berry Circular Polymers facility in the UK. This facility utilized proprietary CleanStream® technology to recycle polypropylene waste collected from domestic recycling bins, transforming it into high-quality recycled plastic. This recycled material was deemed suitable for contact-sensitive applications, demonstrating a breakthrough in processing post-consumer polypropylene. The technology aimed to address recycling infrastructure challenges and increase the availability of sustainable raw materials for various products, including non-woven textiles.

• In February 2024, Berry Global announced a definitive agreement to merge its Health, Hygiene, and Specialties (HHNF) business with Glatfelter. This strategic collaboration aimed to establish a new, independent publicly traded company. The new entity was envisioned to become the world’s largest manufacturer of nonwoven fabrics, leveraging an extensive portfolio of proprietary technologies that included both polymer and fiber-based solutions. This merger was strategically positioned to enhance product innovation and expand market reach, particularly within the critical healthcare and hygiene sectors of the global polypropylene based non-woven textile market. The completion of this transaction was anticipated for the second half of 2024.

Key Market Players

• ABG Limited
• Fibertex Nonwovens A/S
• Asahi Kasei Corporation
• Huesker Synthetic GmbH
• Typar Geosynthetics (Polymer Group, Inc.)
• TenCate Geosynthetics Asia Sdn. Bhd.
• Hangzhou Nbond Nonwoven Co.,Ltd
• Radici Partecipazioni SpA
• Ginni Filament Ltd.
• Flexituff Ventures International Limited

Report Scope:

In this report, the Global Polypropylene Based Non-Woven Textile Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Polypropylene Based Non-Woven Textile Market, By Technology:

o   Spun melt

o   Dry-land

o   Others

• Polypropylene Based Non-Woven Textile Market, By End Use:

o   Disposable products

o   Automotive

o   Wipes

o   Geotextiles

o   Filtration products

o   Medical/Surgical products

o   Others

• Polypropylene Based Non-Woven Textile Market, By GSM:

o   Up to 100 GSM

o   101-500 GSM

o   501-1000 GSM

o   Above 1000 GSM

o   Others

• Polypropylene Based Non-Woven Textile Market, By Region:

o   North America

§  United States

§  Canada

§  Mexico

o   Europe

§  France

§  United Kingdom

§  Italy

§  Germany

§  Spain

o   Asia Pacific

§  China

§  India

§  Japan

§  Australia

§  South Korea

o   South America

§  Brazil

§  Argentina

§  Colombia

o   Middle East & Africa

§  South Africa

§  Saudi Arabia

§  UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Polypropylene Based Non-Woven Textile Market.

Available Customizations:

Global Polypropylene Based Non-Woven Textile Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

Global Polypropylene Based Non-Woven Textile Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]