Passenger Car Fluid Transfer System Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Equipment Type (Air Suspension Lines, Air Brake line, Transmission Oil Cooling Lines, Engine Cooling lines), By Material Type (Nylon, Stainless Steel, Aluminium, Steel, Rubber), By Type (Hoses, Tubing) By Region, By Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 14.96 Billion
CAGR (2026-2031)	6.12%
Fastest Growing Segment	Aluminium
Largest Market	Asia Pacific
Market Size (2031)	USD 21.37 Billion

Market Overview

The Global Passenger Car Fluid Transfer System Market will grow from USD 14.96 Billion in 2025 to USD 21.37 Billion by 2031 at a 6.12% CAGR. The Global Passenger Car Fluid Transfer System Market consists of the engineered network of tubes, hoses, and connectors designed to convey essential fluids such as fuel, oil, coolants, and brake fluid within a vehicle. The primary drivers supporting growth include the rising volume of global automotive manufacturing and the imperative for lightweight components to meet stringent fuel efficiency regulations. This direct link to industrial output is evident as demand scales with assembly figures. According to the European Automobile Manufacturers’ Association (ACEA), in 2024, global car manufacturing totalled 75.5 million units.

However, the market faces a significant challenge due to the rapid transition toward electrification. The shift to electric vehicles eliminates the need for complex fuel and exhaust-related fluid handling architectures, thereby reducing the total content per vehicle and creating a long-term revenue contraction risk for suppliers reliant on internal combustion engine applications.

Key Market Drivers

The surging adoption of electric vehicles requiring complex thermal management is a primary catalyst for technical evolution and volume growth within the market. Unlike internal combustion engines that rely heavily on fuel and exhaust lines, electric powertrains necessitate intricate thermal regulation circuits to maintain optimal operating temperatures for battery packs, power electronics, and electric motors. This shift demands high-performance, lightweight thermoplastic tubing capable of handling coolant fluids efficiently while contributing to range extension targets. According to the International Energy Agency, April 2024, in the 'Global EV Outlook 2024', global electric car sales reached nearly 14 million units in 2023. Consequently, suppliers are increasingly reallocating engineering resources to develop multi-layer tubing solutions that ensure thermal stability in these expanding high-voltage architectures.

Concurrently, the rising global production and sales of passenger vehicles serve as a foundational driver for the widespread procurement of fluid transfer assemblies. As automotive OEMs increase output to satisfy consumer demand, the requisite volume of brake lines, HVAC hoses, and windshield washer systems scales directly with vehicle completion rates. This trend is exemplified by manufacturing statistics in major hubs; according to the China Association of Automobile Manufacturers, January 2024, in the 'The auto market in 2023' report, passenger car production in China reached 26.12 million units in 2023. To illustrate the financial magnitude of this sector, according to Cooper Standard, February 2024, in the 'Fourth Quarter and Full Year 2023 Financial Results', the company reported total sales of $2.8 billion for the full year. This revenue performance highlights the essential nature of fluid conveyance systems in the modern automotive supply chain.

Download Free Sample Report

Key Market Challenges

The rapid transition toward electrification presents a substantial restraint on the Global Passenger Car Fluid Transfer System Market. Electric vehicles operate without internal combustion engines, which fundamentally removes the requirement for extensive fuel delivery lines, exhaust treatment pipes, and complex oil cooling circuits. This technological shift directly reduces the total volume of fluid transfer components installed per unit, leading to a contraction in addressable value for manufacturers who traditionally supply these gasoline and diesel-specific parts.

The impact of this structural change is accelerating as battery-powered mobility gains market share. As automakers reallocate production capacity away from traditional drivetrains, the demand for conventional hose and tube assemblies faces a corresponding decline. This trend is highlighted by recent industry metrics showing the surge in alternative powertrains. According to the International Energy Agency, in 2024, global sales of electric cars reached nearly 17 million units. This increasing adoption rate signifies a sustained reduction in the dependency on traditional fluid transfer architectures, limiting growth potential for standard component suppliers.

Key Market Trends

The Increasing Complexity in Plug-in Hybrid Electric Vehicle Fluid Architectures represents a structural expansion in the market, driven by the dual requirements of internal combustion fuel delivery and electric thermal management. Unlike battery-only models, plug-in hybrids retain gasoline handling systems while integrating extensive coolant loops for battery packs and motors, thereby maximizing the total fluid transfer content per chassis. This segment is witnessing a surge in demand; according to the China Association of Automobile Manufacturers, January 2025, in the 'December 2024 Automobile Production and Sales' report, sales of plug-in hybrid vehicles in China increased by 70.9% year-on-year, highlighting the growing industrial reliance on these complex multi-system architectures.

The Adoption of Lightweight Thermoplastic and Composite Materials is becoming critical as automotive engineers seek to neutralize the weight penalties imposed by heavy battery packs and hybrid drivetrains. Suppliers are increasingly substituting traditional metal and rubber tubing with advanced multi-layer polymer solutions that offer superior strength-to-weight ratios and thermal stability. This material evolution is quantitatively significant; according to TI Fluid Systems, March 2025, in the 'Sustainability Report 2024', the company’s pressurized fuel tank technology for plug-in hybrids achieves a 5-10% weight reduction compared to conventional steel systems, directly contributing to overall vehicle efficiency and range extension targets.

Segmental Insights

The aluminium segment is emerging as the fastest-growing category in the global passenger car fluid transfer system market, driven by the critical industry shift toward vehicle weight reduction. Automotive manufacturers are increasingly utilizing aluminium alloys for tubing and connections to minimize overall vehicle mass, thereby improving fuel economy and lowering tailpipe emissions. This transition is largely accelerated by strict regulatory requirements regarding emission targets, such as the Corporate Average Fuel Economy standards. Consequently, the material's high strength-to-weight ratio makes it the preferred choice for modern thermal management and fluid transport architectures.

Regional Insights

Asia Pacific holds the leading position in the Global Passenger Car Fluid Transfer System Market, primarily driven by high automotive production rates in major hubs like China and India. This dominance is reinforced by stringent emission regulations, such as the China 6 standards and India's Bharat Stage VI, which compel manufacturers to integrate efficient fluid handling components for improved fuel economy and reduced pollutants. Furthermore, the rapid expansion of local manufacturing facilities and increasing investments in electric mobility infrastructure require specialized cooling and braking fluid systems, ensuring sustained regional market demand.

Recent Developments

• In April 2025, ABC Technologies completed the acquisition of TI Fluid Systems, a leading global manufacturer of automotive fluid storage, carrying, and delivery systems. The transaction, valued at approximately £1.8 billion, resulted in the creation of a new combined entity named TI Automotive. This strategic consolidation brings together complementary product portfolios and expands the company's global reach across 26 countries. The merger is expected to drive innovation in thermal management and fluid systems, positioning the new entity to better serve original equipment manufacturers in the transition to electric and hybrid vehicle architectures.
• In October 2024, Hutchinson S.A. showcased its latest advancements in thermal management at The Battery Show North America. The company presented an integrated refrigerant module designed for electric vehicles, which is compatible with R290 refrigerant. This innovation provides intelligent management of refrigerants and supports smart charging capabilities. The module aims to optimize the thermal regulation of batteries and electric motors, enhancing the safety and range of electrified vehicles. This launch highlights the company's commitment to developing sustainable and efficient fluid management solutions for the evolving automotive market.
• In September 2024, Sanoh Industrial Co., Ltd. entered into a capital and business alliance with LexxPluss Inc. to enhance its manufacturing capabilities. The collaboration focuses on automating the production of automotive components, such as brake pipes, by leveraging autonomous transport solutions. This strategic partnership aims to improve production efficiency and accelerate the digitization of Sanoh's logistics and manufacturing facilities. By integrating advanced automation technologies, the company intends to strengthen its competitiveness in the global automotive fluid transfer market while expanding its expertise in new business areas like battery pack manufacturing.
• In August 2024, Cooper Standard was recognized as a finalist for the 2025 Automotive News PACE Pilot Award for its eCoFlow Switch Pump. This breakthrough technology, developed in partnership with Saleri Group, combines a water pump and a valve into a single integrated coolant control module. The innovative design is scalable and specifically engineered to meet the complex thermal management requirements of fully electrified and hybrid vehicles. By consolidating functions, the system offers significant efficiency improvements, reduces vehicle packaging space, and lowers weight, demonstrating the company's leadership in advanced fluid handling research.

Key Market Players

• Cooper Standard
• TI Fluid Systems
• Continental AG
• Gates Corporation
• Parker Hannifin Corporation
• Sumitomo Riko Company Limited
• Hutchinson SA
• Sanoh Industrial Co., Ltd.
• Kongsberg Automotive
• Akwel

By Equipment Type	By Material Type	By Type	By Region
Air Suspension Lines Air Brake line Transmission Oil Cooling Lines Engine Cooling lines	Nylon Stainless Steel Aluminium Steel Rubber	Hoses Tubing	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Passenger Car Fluid Transfer System Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Passenger Car Fluid Transfer System Market, By Equipment Type:

• Air Suspension Lines
• Air Brake line
• Transmission Oil Cooling Lines
• Engine Cooling lines

• Passenger Car Fluid Transfer System Market, By Material Type:

• Nylon
• Stainless Steel
• Aluminium
• Steel
• Rubber

• Passenger Car Fluid Transfer System Market, By Type:

• Hoses
• Tubing

• Passenger Car Fluid Transfer System Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE