Packaging Testing Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Type (Physical, Microbiological, Chemical), By Technology (Physical Test Methods, Chromatography-Based, Spectroscopy & Photometric-Based, Others), By Industry (Food & Beverage, Pharmaceuticals, Agrochemicals, Personal Care, Others), By Region & Competition, 2020-2030F

Market Overview

Global Packaging Testing Market was valued at USD 15.14 Billion in 2024 and is expected to reach USD 20.37 Billion by 2030 with a CAGR of 5.27%. Packaging testing is a critical process conducted prior to product shipment, aimed at evaluating the performance and durability of packaging materials under various stress conditions. These tests assess factors such as pressure resistance, shock absorption, vibration tolerance, impact endurance, and the effects of humidity and temperature fluctuations. The objective is to ensure that the packaging can reliably protect the product throughout the logistics and distribution chain. Packaging plays a vital role in preserving product quality and integrity, especially when goods are shipped over long distances or according to fluctuating consumer demands. Robust packaging is essential to minimize the risk of damage, as compromised packaging can lead to customer dissatisfaction and negatively affect the overall brand experience. As a result, thorough packaging testing is essential for enhancing customer satisfaction and building brand loyalty.

Standardized testing protocols such as drop, vibration, and shock tests are defined by institutions like ASTM (American Society for Testing and Materials) and ISTA (International Safe Transit Association) and are widely adopted across the global packaging industry. In highly regulated sectors such as pharmaceuticals, packaging violations are subject to strict scrutiny by authorities such as the USFDA, with serious consequences for non-compliance. Packaging materials vary widely and include glass, plastic, paper and paperboard, metal, and others. The demand for packaging testing continues to rise, driven by the growing consumption of packaged food and beverages, and the increasing popularity of processed food products worldwide.

Key Market Drivers

Growing Demand of Packaging Testing in Food & Beverage Industry

The total revenue in the Food & Drink market was estimated to reach USD 2.00 billion in 2022. On a global scale, the United States accounted for the largest share, generating approximately USD 777.96 million in revenue during the same year. Packaging testing is not only important but essential within the food and beverage industry. It serves a critical function beyond verifying the safety and performance of packaging materials it ensures compliance with stringent regulatory standards. Effective packaging is fundamental to preserving the quality, freshness, and shelf life of food and beverage products while also safeguarding consumer health. A comprehensive range of testing procedures is employed to assess various performance aspects of packaging. Physical tests such as compression, vibration, and shock testing measure the durability and strength of packaging under different conditions. Chemical testing is conducted to identify potential contamination risks from packaging materials, thereby minimizing health hazards.

Barrier testing evaluates the permeability of gases and moisture, helping to prevent spoilage and reduce the risk of foodborne illnesses. In recent years, there has been a marked increase in consumer awareness surrounding food safety. Today’s consumers not only expect high-quality and nutritious products but also demand greater transparency regarding the safety and composition of packaging materials. Researchers and food manufacturers are increasingly turning to biobased alternatives due to their wide-ranging benefits, including biodegradability, biocompatibility, non-toxicity, and structural versatility. Whether used independently or as part of composite or multilayer systems, these biobased materials offer excellent barrier properties against grease, oxygen, microbes, air, and moisture, making them highly suitable for sustainable food packaging applications. This heightened awareness has driven a significant rise in demand for packaging testing services across the food and beverage sector.

Growing Demand of Packaging Testing in Pharmaceutical Industry

The global pharmaceutical industry has witnessed substantial growth over the past two decades, reaching approximately USD 1.6 trillion in revenue by 2023. This level of expansion positions the industry’s market size on par with the gross domestic products (GDPs) of major economies such as Spain, Mexico, and Australia. Packaging testing is an integral and meticulous process within the pharmaceutical industry. It plays a vital role in ensuring the safety, efficacy, and compliance of packaging materials with stringent regulatory standards. The packaging of pharmaceutical products holds immense importance as it not only maintains the quality of drugs but also shields them from environmental factors and safeguards patient well-being. A comprehensive range of tests are conducted to evaluate various aspects of pharmaceutical packaging. These include physical tests, such as compression, vibration, and shock tests, which assess the packaging's ability to withstand external forces. Chemical tests are performed to identify any potential material contamination that could compromise the integrity of the drugs.

Additionally, barrier tests are conducted to analyze the permeability of gases and moisture, ensuring optimal storage conditions for the pharmaceutical products. These tests are indispensable in preventing drug degradation, maintaining the desired efficacy, and safeguarding patient health. Regulatory bodies across the globe have implemented stringent standards to ensure the safety and effectiveness of pharmaceutical packaging. Organizations like the U.S. Food and Drug Administration (FDA) and the European Medicines Agency (EMA) have established specific guidelines that pharmaceutical companies must adhere to. These guidelines emphasize the importance of rigorous packaging testing to mitigate risks and ensure the highest level of drug safety. Consequently, the demand for packaging testing continues to surge, driving market growth and technological advancements in the field.

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Key Market Challenges

Disruptions in Supply Chain

Supply chain disruptions refer to unexpected events that disturb the normal flow of goods and materials within a supply chain. These can include natural disasters such as hurricanes, earthquakes, or floods, geopolitical events like trade wars or political instability, labor disputes that result in strikes or work stoppages, production issues such as equipment failures or supply shortages, or, as recently experienced globally, a pandemic like the COVID-19 outbreak. For the packaging testing market, these disruptions can lead to significant challenges. Delays or shortages in the delivery of essential testing equipment and materials can impact the ability of packaging testing service providers to fulfill their commitments.

This, in turn, affects manufacturers who rely on these services to ensure the safety and quality of their packaged products. Without proper testing, the risk of product defects or failures increases, which can have serious consequences for both companies and consumers. The COVID-19 pandemic has been a particularly disruptive event for global supply chains, and the packaging testing market was not spared. Lockdowns and restrictions imposed worldwide resulted in operational shutdowns, labor shortages, and logistical challenges, causing severe disruptions. Manufacturers and testing service providers alike had to navigate through unprecedented circumstances, adapting their operations to ensure business continuity while safeguarding the health and well-being of their employees.

Key Market Trends

Innovations in Testing Technologies

Packaging testing has traditionally depended on physical and chemical methods to verify the safety and quality of packaging materials. However, the landscape is rapidly evolving with the introduction of advanced testing technologies. Innovations are making testing processes more efficient, precise, and comprehensive. A key development in this space is the rise of non-destructive testing techniques, which enable the evaluation of packaging integrity without compromising the package or its contents. These methods are gaining widespread acceptance for their reliability and efficiency in maintaining quality standards. Moreover, advanced packaging technologies for DC/DC converters offer significant benefits by enhancing efficiency, minimizing size, and potentially lowering overall costs. The growing demand for more compact power supply solutions has driven the development of integrated devices that combine the transformer, control circuitry, power transistors, and other essential components within a single, streamlined package.

Moreover, the incorporation of automation and robotics is significantly enhancing the speed, accuracy, and consistency of testing operations. By automating repetitive tasks, testing procedures are becoming more streamlined and less prone to human error. In parallel, the adoption of smart technologies such as Artificial Intelligence (AI) and Machine Learning (ML) is transforming the packaging testing market. These technologies support predictive analytics, real-time monitoring, and anomaly detection enabling a more proactive and data-driven approach to quality assurance. The integration of AI and ML not only improves testing accuracy but also facilitates early identification of potential defects, thereby preventing quality issues before they occur.

Segmental Insights

Technology Insights

Based on Technology, Physical Test Methods have emerged as the dominant segment in the global market for packaging testing in 2024. This growth can be attributed to the substantial market share held by these materials, as accurately evaluating their physical properties is essential to ensure they meet specific performance standards. Key attributes such as strength, durability, flexibility, and barrier effectiveness are critical in preserving the quality and integrity of packaged products throughout their lifecycle. Comprehensive testing of these characteristics enables manufacturers to make informed decisions when selecting the most suitable packaging materials, ultimately improving customer satisfaction and enhancing supply chain efficiency.

Industry Insights

Based on Industry, Pharmaceuticals have emerged as the fastest growing segment in Global Packaging Testing Market during the forecast period. The pharmaceutical and healthcare segment is experiencing rapid growth, driven by its cost-effectiveness relative to alternative technologies. These products offer key benefits such as controlled and sustained drug release, along with particle size reduction to improve solubility and bioavailability. Furthermore, packaging testing is essential in masking unpleasant taste and odor, thereby enhancing the overall user experience. Owing to these advantages, pharmaceutical and healthcare solutions are gaining strong market traction and effectively addressing evolving consumer needs.

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Regional Insights

Based on Region, Asia Pacific have emerged as the dominating region in the Global Packaging Testing Market in 2024. This is driven by rapid industrialization, expanding manufacturing activity, and rising demand from key end-use sectors such as food and beverage, pharmaceuticals, personal care, and consumer electronics. The region’s large and growing population, coupled with increasing urbanization and changing consumer preferences, has led to a surge in packaged goods, necessitating rigorous packaging quality and safety standards. In addition, governments across Asia Pacific are implementing stricter regulations related to product safety, environmental compliance, and sustainable packaging practices, further reinforcing the need for comprehensive packaging testing.  

Recent Developments 

• In July 2024, the Council of Scientific and Industrial Research (CSIR) launched a National Mission on Sustainable Packaging Solutions, aimed at advancing toward a net-zero future. The initiative focuses on the development of indigenous, advanced, and integrated innovations by harnessing the collective expertise of its affiliated laboratories across India and engaging industry partners. Funded by CSIR, the program seeks to deliver a holistic approach to sustainable packaging encompassing the development of eco-friendly packaging materials, smart recycling and reuse technologies, and the establishment of advanced testing and monitoring systems. The mission aims to transform the packaging sector into a smarter, more affordable, and reliable industry aligned with sustainability objectives.
• In December 2024, VTT Technical Research Centre of Finland, in partnership with Aalto University and Finnish industrial collaborators, introduced an innovative technology that enables the continuous reel-to-reel shaping of cardboard into origami-inspired structures for fiber-based packaging materials. This novel process imparts entirely new properties to cardboard, enhancing both its strength and lightweight characteristics. These uniquely folded structures offer a durable and visually appealing alternative to traditional protective packaging materials such as plastic and expanded polystyrene. In addition to their functional benefits, the aesthetic appeal of the material has attracted significant interest from the design community.
• In February 2025, Advanced Semiconductor Engineering, Inc. officially inaugurated its fifth facility in Penang, Malaysia. The new plant is designed to enhance manufacturing capabilities for advanced packaging technologies, aligning with the growing demand for next-generation applications such as generative AI. Over the years, the company’s Malaysian operations have progressively embraced Industry 4.0 principles, incorporating factory automation and smart manufacturing solutions. Leveraging the Artificial Intelligence of Things (AIoT), the facility utilizes AI-driven anomaly detection, data analytics for yield improvement, and process optimization—significantly boosting operational efficiency and productivity across the production line.
• In March 2025, Covestro inaugurated an automated laboratory focused on developing advanced formulations for coatings and adhesives—an initiative with direct relevance to the packaging industry. The facility is equipped to test formulations using Covestro's specialized binders and crosslinkers, which are selected to deliver key performance attributes such as adhesion, hardness, opacity, gloss, and durability. These properties are essential for packaging applications, where coatings must withstand mechanical stress, environmental exposure, and maintain product integrity. Given that typical formulations involve seven to fifteen components, the laboratory's automated testing capabilities play a vital role in optimizing combinations to meet the rigorous demands of modern packaging performance and quality standards.

Key Market Players

• Intertek Group PLC
• Eurofins Scientific SE
• SGS SA
• Bureau Veritas SA
• TUV SUD AG
• Campden Bri Ltd.
• IFP Institute for Product Quality GmbH
• DDL Inc. (Integreon Global)
• Turner Packaging Limited
• Nefab AB

In this report, the Global Packaging Testing Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Packaging Testing Market, By Type:

o   Physical

o   Microbiological

o   Chemical

• Packaging Testing Market, By Technology:

o   Physical Test Methods

o   Chromatography-Based

o   Spectroscopy & Photometric-Based

o   Others

• Packaging Testing Market, By Industry:

o   Food & Beverage

o   Pharmaceuticals

o   Agrochemicals

o   Personal Care

o   Others

• Packaging Testing Market, By Region:

o   North America

§  United States

§  Canada

§  Mexico

o   Europe

§  France

§  United Kingdom

§  Italy

§  Germany

§  Spain

o   Asia Pacific

§  China

§  India

§  Japan

§  Australia

§  South Korea

o   South America

§  Brazil

§  Argentina

§  Colombia

o   Middle East & Africa

§  South Africa

§  Saudi Arabia

§  UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Packaging Testing Market.

Available Customizations:

Global Packaging Testing Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

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