Spray Adhesives Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Chemistry (Epoxy, Polyurethane, Synthetic Rubber, Vinyl Acetate Ethylene, Others), By Type (Solvent-Based, Water Based and Hot Melt), By End User (Transportation, Construction, Furniture, Packaging, Textile, Others), By Region and Competition 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 3.98 Billion
CAGR (2026-2031)	5.15%
Fastest Growing Segment	Epoxy
Largest Market	Asia Pacific
Market Size (2031)	USD 5.38 Billion

Market Overview

The Global Spray Adhesives Market will grow from USD 3.98 Billion in 2025 to USD 5.38 Billion by 2031 at a 5.15% CAGR. Spray adhesives are pressurized bonding agents dispensed via aerosol cans or canister systems to secure lightweight substrates such as foam, fabric, and plastics. The growth of this market is fundamentally supported by the expanding construction sector, which utilizes these versatile solutions for insulation and roofing, alongside the automotive industry’s increasing requirement for lightweight interior assembly. Additionally, the furniture and upholstery manufacturing sectors provide sustained demand for these efficient bonding applications.

However, the market faces a significant impediment regarding Volatile Organic Compound regulations that restrict the use of traditional solvent-based formulations. This regulatory pressure forces a transition toward compliant alternatives and impacts production volumes for established chemistries. According to the Japan Adhesive Industry Association, in 2024, the production volume of chloroprene rubber solvent-type adhesives, a primary formulation used in spray applications, totaled 6,316 tonnes. This figure illustrates the continued but regulated presence of solvent-based solutions amidst tightening environmental standards.

Key Market Drivers

The expansion of global construction and infrastructure sectors acts as a primary catalyst for the spray adhesives market, particularly due to the rising demand for efficient on-site bonding of insulation, roofing membranes, and flooring materials. As governments and private developers invest in large-scale infrastructure projects, the need for pressurized adhesive systems that ensure rapid application and strong adhesion to diverse substrates like concrete and foam has intensified. This trend is evident in regional performance metrics for major industry players, where public spending directly translates to material consumption. According to Sika AG, January 2025, in the 'Media Release', sales in the Americas region grew by 11.2 percent in 2024, a surge attributed largely to state-supported infrastructure projects and commercial construction activities.

Simultaneously, the market is propelled by rising automotive production and the critical shift toward vehicle lightweighting trends. Manufacturers increasingly rely on spray adhesives to bond lightweight interior components such as headliners, door trims, and acoustic fabrics without adding the significant weight associated with mechanical fasteners. This application is vital for reducing vehicle mass to meet strict emission standards and enhance fuel efficiency, sustaining demand even amidst broader economic fluctuations. According to Henkel, November 2024, in the 'Statement on the Third Quarter 2024', the Mobility & Electronics business area achieved a strong organic sales increase of 3.9 percent, driven by the automotive and industrial sectors. Underscoring the substantial financial scale of these industrial adhesive applications, according to H.B. Fuller, in 2025, the company reported a fiscal year 2024 net revenue of approximately $3.57 billion, reflecting the sustained commercial volume in these key end-markets.

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Key Market Challenges

Stringent Volatile Organic Compound (VOC) regulations represent a critical barrier significantly hampering the expansion of the Global Spray Adhesives Market. Regulatory bodies worldwide are enforcing increasingly rigorous emission standards, which directly restrict the commercial viability of traditional solvent-based formulations. These adhesives have historically been preferred in industrial applications for their aggressive tack and rapid bonding strength, but the mandate to lower VOC emissions forces manufacturers to limit their production or withdraw them from the market entirely. This regulatory pressure disrupts established supply chains and creates a performance void, as compliant water-based alternatives often require longer curing times or different application equipment, thereby slowing operational throughput for end-users in the construction and automotive sectors.

The contraction of the solvent-based segment is quantitatively evident in recent industrial output figures. According to the Japan Adhesive Industry Association, in 2024, the production volume of natural rubber solvent-type adhesives was recorded at just 665 tonnes. This constrained production level highlights the ongoing decline of conventional solvent technologies under environmental pressure, limiting the market’s capacity to leverage these efficient bonding agents for volume growth in key manufacturing regions.

Key Market Trends

Integration of Bio-Based and Renewable Feedstocks

The integration of bio-based and renewable feedstocks is emerging as a transformative trend, fundamentally shifting the market away from fossil-fuel dependence toward sustainable formulation strategies. Manufacturers are increasingly utilizing mass balance approaches to incorporate renewable raw materials, such as castor oil and plant-based polymers, into adhesive chains without compromising bond strength or durability. This shift is driven by the urgent need to reduce Scope 3 emissions and meet the circular economy goals of major OEMs in the furniture and automotive sectors. A prominent example of this industrial pivot is evident in the recent advancements by major chemical suppliers. According to Covestro AG, February 2025, in the 'Annual Report 2024', the company highlighted that through strategic collaboration, over 60 percent of the components in its newly developed engineered wood adhesives are now derived from renewable feedstocks, signaling a scalable transition toward greener bonding agents.

Commercialization of Heat-Resistant Water-Based Grades

Simultaneously, the commercialization of heat-resistant water-based grades is overcoming the historical performance limitations of non-solvent technologies, specifically their inability to withstand high-temperature environments. Advanced polymer-isocyanate and polyurethane dispersion chemistries are now enabling waterborne systems to meet the rigorous thermal stability requirements of automotive headliners and industrial upholstery, applications previously dominated by solvent-based chloroprene rubber. This technological maturation is facilitating a broader displacement of volatile legacy products in high-performance settings. The scale of this adoption is reflected in recent production metrics. According to the Japan Adhesive Industry Association, in 2025, in the 'Statistical information', the production volume of water-based polymer-isocyanate adhesives, a key category for heat-resistant structural bonding, reached 17,602 tonnes in 2024, demonstrating the substantial industrial uptake of these advanced aqueous solutions.

Segmental Insights

The Epoxy segment represents the fastest-growing category in the Global Spray Adhesives Market, primarily driven by escalating demand from the automotive and aerospace sectors. Manufacturers favor epoxy formulations for their superior structural strength, high thermal stability, and excellent chemical resistance, which are critical for replacing heavy mechanical fasteners. This shift supports industry efforts toward vehicle lightweighting and improved fuel efficiency, aligning with stringent emission standards set by regulatory frameworks regarding carbon footprints. Consequently, the ability of epoxy sprays to ensure durable, high-performance bonds under extreme environmental conditions continues to fuel their rapid adoption globally.

Regional Insights

Asia Pacific dominates the Global Spray Adhesives Market due to rapid industrialization and robust expansion within the construction and automotive sectors. Major economies such as China and India are experiencing significant urbanization, which drives substantial demand for adhesives in furniture, flooring, and insulation applications. The region functions as a central global manufacturing hub, resulting in high consumption rates for packaging and transportation assembly. Additionally, rising disposable incomes contribute to the growth of consumer goods manufacturing, further securing the region's leading market position and ensuring it remains the primary contributor to global revenue.

Recent Developments

• In August 2025, Power Adhesives, a UK-based manufacturer, strengthened its position in the Global Spray Adhesives Market by relaunching its range of sprayable hot-melt adhesives. The company introduced the Tecbond 440, a high-performance product specifically formulated for demanding packaging and product assembly applications. This adhesive was designed to offer excellent instant tack and strong bonds on various substrates, including foams and plastics, providing a cleaner alternative to traditional solvent-based aerosol systems. This strategic move aimed to support manufacturers in the automotive and furniture sectors by improving process speed and safety while reducing the environmental impact associated with volatile solvents.
• In March 2025, H.B. Fuller introduced a breakthrough innovation in the roofing sector of the Global Spray Adhesives Market with the launch of the Millennium PG-1 EF ECO2. This canister-based, sprayable adhesive utilizes a patented technology that employs naturally occurring atmospheric gases as a blowing agent, thereby eliminating the need for high-global-warming-potential propellants. The equipment-free system was designed to allow contractors to easily switch between ribbon and spatter spray patterns for installing insulation boards and fleece-backed membranes. This development underscored the company's commitment to enhancing environmental responsibility and improving application efficiency in commercial roofing projects.
• In October 2024, 3M announced the launch of a sustainable new product in the Global Spray Adhesives Market, the 3M Fastbond Pressure Sensitive Adhesive 1049. This water-based, solventless, and non-flammable adhesive was introduced alongside a portable cylinder delivery system developed in collaboration with Worthington Enterprises. The system was engineered to provide industrial designers and builders with a high-performance, sprayable bonding solution that significantly reduces volatile organic compounds. The launch highlighted the company’s focus on meeting stringent environmental regulations while maintaining the speed and aggressive tack required for lightweight bonding applications in insulation and construction.
• In June 2024, Henkel expanded its capabilities in the Global Spray Adhesives Market by opening a second Application Center in Thanh Hoa, Vietnam. This new facility was designed to support the company’s collaboration with leading sports and fashion brands in the Asia-Pacific region. The center features advanced automation technologies, including auto spray applicators and polyurethane jet spray solutions, which are essential for precise adhesive application in manufacturing. By investing in this state-of-the-art hub, the company aimed to accelerate process design, improve production efficiency for its partners, and foster the development of sustainable bonding solutions for consumer goods.

Key Market Players

• Henkel AG & Co KGaA
• 3M Co.
• HB Fuller Co
• Avery Dennison Corp
• Bostik SA
• ND Industries Inc.
• Sika AG
• Illinois Tool Works Inc
• Kissel+Wolf GmbH
• Quin GmbH

By Chemistry	By Type	By End User	By Region
Epoxy Polyurethane Synthetic Rubber Vinyl Acetate Ethylene Others	Solvent-Based Water Based and Hot Melt	Transportation Construction Furniture Packaging Textile Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Spray Adhesives Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Spray Adhesives Market, By Chemistry:

• Epoxy
• Polyurethane
• Synthetic Rubber
• Vinyl Acetate Ethylene
• Others

• Spray Adhesives Market, By Type:

• Solvent-Based
• Water Based and Hot Melt

• Spray Adhesives Market, By End User:

• Transportation
• Construction
• Furniture
• Packaging
• Textile
• Others

• Spray Adhesives Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE