Die Casting Machines Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented, By Machine Type (Cold Chamber Die Casting Machines and Hot Chamber Die Casting Machines), By Industry (Automotive, 3C Industry, and Others), By Raw Material (Aluminum, Magnesium, and Others), By Region, By Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 74.63 Billion
CAGR (2026-2031)	6.21%
Fastest Growing Segment	Hot Chamber Die Casting Machines
Largest Market	North America
Market Size (2031)	USD 107.13 Billion

Market Overview

The Global Die Casting Machines Market will grow from USD 74.63 Billion in 2025 to USD 107.13 Billion by 2031 at a 6.21% CAGR. Die casting machines are industrial manufacturing systems designed to inject molten metal under high pressure into reusable molds to produce metal parts with precise dimensions and smooth surface finishes. The expansion of this market is primarily driven by the increasing requirement for lightweight components in the automotive industry, specifically to improve the energy efficiency and range of electric vehicles. Moreover, the necessity for rapid, high-volume production rates in the aerospace and consumer electronics sectors further sustains the demand for this equipment, as manufacturers seek to reduce cycle times while maintaining structural integrity.

However, a significant challenge impeding market expansion is the high initial capital investment required for heavy-tonnage machinery and specialized tooling, which can be prohibitive for small and medium-sized enterprises. This financial barrier is often compounded by the volatility of energy prices and raw material costs, which impact overall operational margins. According to the Japan Die Casting Association, in 2024, the total annual production of die castings in Japan reached 906,801 tons, a figure that illustrates the substantial industrial scale and continued utilization of these machines in major manufacturing hubs despite broader economic pressures.

Key Market Drivers

The rapid electrification of the automotive sector is the primary force propelling the global die casting machines market, necessitating the production of lightweight aluminum components to offset heavy battery packs in electric vehicles (EVs). Manufacturers are increasingly investing in high-pressure die casting (HPDC) machinery to manufacture complex, thin-walled parts such as battery housings and motor cases that enhance vehicle range and performance. This trend is exemplified by significant capital allocations toward expanding production capacities for electrified platforms, particularly in key manufacturing regions. According to the North American Die Casting Association, May 2024, in the 'Ryobi Invests $50 Million at its Mexico Facility' report, Ryobi Die Casting announced a USD 50 million expansion including five new large high-pressure die cast machines specifically to support anticipated future demand for the electric vehicle market.

Concurrently, the widespread adoption of Giga casting technology is revolutionizing vehicle assembly by enabling the fabrication of massive, single-piece structural underbodies, thereby eliminating hundreds of welded sub-components. This manufacturing paradigm shift demands ultra-large-tonnage die casting machines with exceptional clamping forces, drastically reducing production cycle times and factory footprint. Major automotive OEMs are aggressively integrating these systems to compete with manufacturing efficiencies pioneered by industry leaders. According to Sahm Capital, August 2024, in the 'Toyota Aims To Reduce EV Costs with Gigacasting Machine' report, Toyota Motor Corporation plans to install a machine delivering 9,000 tonnes of clamping pressure to streamline EV component production. Reflecting the substantial scale of this industrial activity, according to Buhler Group, in 2025, the company reported a stable annual turnover of CHF 3.0 billion for the 2024 fiscal year, underscoring the sustained global investment in advanced die casting technologies.

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Key Market Challenges

The high initial capital investment required for heavy-tonnage machinery and specialized tooling constitutes a primary impediment to the growth of the Global Die Casting Machines Market. High procurement costs for these industrial systems create a substantial barrier to entry, often excluding small and medium-sized enterprises from upgrading their facilities. This financial strain directly restricts the ability of manufacturers to adopt efficient production technologies, thereby slowing the market's capacity to meet the rising volume demands of the automotive and aerospace sectors.

Furthermore, the volatility of energy and raw material costs creates an unpredictable operational environment that discourages long-term capital expenditure. When manufacturers face unstable operating expenses, they frequently delay or cancel investments in new die casting equipment to preserve cash flow. This hesitation regarding capital allocation is evident in recent industry metrics. According to the European Foundry Federation, in October 2025, the European Foundry Industry Sentiment Indicator decreased to 94.3 points. This decline highlights the dampening effect that persistent economic uncertainty and cost pressures exert on the sector's confidence and willingness to commit to significant machinery purchases.

Key Market Trends

The shift toward sustainable and energy-efficient casting operations is driving manufacturers to replace conventional hydraulic systems with servo-hydraulic or fully electric architectures that offer precise control and lower power consumption. This transition is accelerating as foundries strive to meet stringent environmental regulations while producing complex, lightweight components for the new energy vehicle sector. The industrial momentum behind these high-performance technologies is reflected in the rapid sales growth of next-generation machinery. According to YIZUMI, July 2024, in the 'YIZUMI Celebrates a New Exciting Milestone of LEAP Series Models' report, the sales revenue of the company’s LEAP series die casting machines surpassed RMB 600 million, highlighting the robust market appetite for advanced, energy-saving equipment.

The integration of Industry 4.0 and smart manufacturing ecosystems is simultaneously reshaping the market by establishing data-driven operations and predictive maintenance protocols. Foundries are increasingly adopting digital twin interfaces and real-time process monitoring systems to optimize equipment availability, reduce scrap rates, and minimize unplanned downtime. This reliance on intelligent connectivity has catalyzed substantial expansion in the digital service segments of major technology providers, as producers seek to maximize the efficiency of their installed fleets. According to Buhler Group, February 2025, in the 'Annual Report 2024', the company's Customer Service business, which encompasses digital solutions and retrofits, achieved a turnover growth of 9.4%, demonstrating the critical value the sector now places on lifecycle management services.

Segmental Insights

The Hot Chamber Die Casting Machines segment represents the fastest-growing area within the global market primarily due to its operational efficiency in processing alloys with low melting points. Manufacturers increasingly prefer this technology for its ability to produce high volumes of intricate components using materials such as zinc and magnesium. This trend is significantly accelerated by the automotive sector’s shift toward vehicle lightweighting to meet strict emission standards set by international environmental agencies. Consequently, the capability to deliver rapid cycle times while maintaining structural integrity makes these machines essential for modern industrial production requirements.

Regional Insights

North America maintains a leading position in the Global Die Casting Machines Market, driven primarily by a robust automotive sector aggressively transitioning toward electric vehicle manufacturing. This dominance is underpinned by stringent regulatory frameworks, specifically the Corporate Average Fuel Economy (CAFE) standards enforced by the United States Environmental Protection Agency (EPA). These mandates compel automakers to utilize advanced die casting machinery for producing lightweight aluminum and magnesium components, which are essential for improving fuel efficiency and offsetting battery weight. Consequently, the region experiences sustained demand for high-pressure die casting technologies to support domestic production and meet rigorous environmental targets.

Recent Developments

• In November 2024, LK Technology showcased its breakthrough 13,000-ton dual-injection die casting machine technology at the Japan Die Casting Congress & Exposition. The company presented the world's first full-size integrated automotive body part produced using this innovative system, which was designed to resolve product performance issues related to excessive filling distances in large-scale castings. By employing a single clamping mechanism paired with dual injection units, the technology significantly reduced the flow path of molten aluminum. This advancement aimed to enhance the strength and stability of integrated chassis and body components for the automotive sector.
• In September 2024, the Bühler Group completed the construction of its first megacasting machine at its facility in Holland, Michigan. This specific model, known as the Carat 610, delivers a locking force of 61,000 kilonewtons and represents the largest clamp-end locking force machine ever built by the company in North America. The equipment was manufactured for an automotive Original Equipment Manufacturer in the region to facilitate the production of large structural parts. This development highlighted the company’s strategy to reduce logistical complexities and CO2 emissions by manufacturing these massive machines closer to their customer base.
• In September 2024, Yizumi Precision Machinery Co., Ltd. officially launched its NEXT² series of two-platen die casting machines during an event in Foshan, China. This new product line was developed to address the increasing requirements for large-scale, high-quality die casting components, particularly for large structural parts utilized in new energy vehicles. The launch followed the company's previous release of the LEAP series and demonstrated its commitment to expanding its capabilities in the global high-end die casting market. The event attracted industry experts and signaled the company's focus on delivering advanced molding equipment systems to international customers.
• In August 2024, UBE Machinery Corporation, Ltd. launched a newly developed ultra-large die casting machine designed specifically for giga casting applications. The machine, designated as the UH9000, features a die clamping force of 9,000 metric tons, making it the largest die casting machine available for delivery within the Japanese domestic market. This equipment was engineered to integrally mold large body structure parts for battery electric vehicles using aluminum alloys. By adding this model to its standard lineup, the company aimed to support innovations in automotive manufacturing and meet the growing demand for large-scale production capabilities.

Key Market Players

• Bühler Group
• L.K. Technology Holdings Limited
• Shibaura Machine
• Haitian Die Casting
• Yizumi Holdings Co., Ltd.
• ItalpresseGauss
• Toyo Machine Manufacturing Co., Ltd
• UBE Machinery Inc.
• Birch Machinery Company
• Guangdong Hongtu Technology (Holdings) Co., Ltd

By Machine Type	By Industry	By Raw Material	By Region
Cold Chamber Die Casting Machines and Hot Chamber Die Casting Machines	Automotive 3C Industry and Others	Aluminum Magnesium and Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Die Casting Machines Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Die Casting Machines Market, By Machine Type:

• Cold Chamber Die Casting Machines and Hot Chamber Die Casting Machines

• Die Casting Machines Market, By Industry:

• Automotive
• 3C Industry
• and Others

• Die Casting Machines Market, By Raw Material:

• Aluminum
• Magnesium
• and Others

• Die Casting Machines Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE