Corrosion Monitoring Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented, By Type (Intrusive Techniques, Non-Intrusive Techniques), By Technique (Corrosion Coupons, Electrical resistance, Linear Polarization Resistance, Galvanic, Ultrasonic Thickness Measurement), By End-User (Oil & Gas, Chemical, Manufacturing), By Region, By Competition, 2020-2030F

Market Overview

The Corrosion Monitoring Market was valued at USD 4.89 Billion in 2024 and is expected to reach USD 8.97 Billion by 2030 with a CAGR of 10.48%. The Corrosion Monitoring Market refers to the industry involved in the development, production, and deployment of technologies, systems, and services that enable the detection, measurement, analysis, and mitigation of corrosion across a wide range of industrial assets and infrastructures. Corrosion monitoring is critical to maintaining the structural integrity, operational safety, and economic efficiency of equipment and facilities exposed to corrosive environments—particularly in industries such as oil & gas, petrochemicals, power generation, water and wastewater treatment, marine, pharmaceuticals, and manufacturing.

Key Market Drivers

Stringent Government Regulations and Industry Standards for Safety and Environmental Protection

The Corrosion Monitoring Market is significantly driven by stringent government regulations and industry standards aimed at ensuring workplace safety, environmental protection, and asset integrity across critical sectors such as oil & gas, petrochemicals, power generation, marine, and water treatment. Regulatory authorities around the world, including the U.S. Environmental Protection Agency (EPA), the Occupational Safety and Health Administration (OSHA), the European Chemicals Agency (ECHA), and international bodies such as the International Maritime Organization (IMO), enforce strict compliance with safety protocols and corrosion control practices.

These regulatory frameworks mandate routine monitoring, inspection, and maintenance of pipelines, tanks, offshore platforms, industrial vessels, and infrastructure components that are susceptible to corrosion-induced degradation. The consequences of corrosion-related failures—such as pipeline leaks, equipment malfunctions, or structural collapses—can result in significant safety hazards, environmental contamination, and costly downtime, making compliance not just a legal obligation but also an operational imperative.

To meet these regulatory demands, companies are increasingly adopting advanced corrosion monitoring technologies that provide real-time data, early warning alerts, and performance insights to ensure proactive maintenance and risk mitigation. The growing emphasis on corporate social responsibility and sustainability reporting further compels organizations to demonstrate transparent asset integrity practices, reinforcing the need for reliable corrosion monitoring systems.

Moreover, industry standards such as NACE MR0175/ISO 15156, ASME B31.8S, and API RP 571 prescribe best practices and technical guidelines for monitoring and mitigating corrosion, creating a harmonized approach across global markets. In this regulatory climate, companies are investing in comprehensive corrosion monitoring programs to avoid penalties, meet audit requirements, and secure operational licenses. This has created a fertile environment for innovation and demand in the corrosion monitoring market, particularly for smart sensors, IoT-based platforms, and wireless monitoring solutions that align with modern safety and compliance requirements.

Increased Adoption of Predictive Maintenance and Asset Integrity Management

The rising adoption of predictive maintenance strategies and asset integrity management programs is a major driver fueling the growth of the Corrosion Monitoring Market. In an increasingly competitive industrial landscape, organizations are prioritizing operational efficiency, reliability, and cost optimization by shifting from reactive maintenance approaches to proactive, condition-based maintenance models. Predictive maintenance involves using real-time data and advanced analytics to predict equipment failures before they occur, allowing for timely intervention that minimizes downtime, extends asset lifespan, and reduces overall maintenance costs.

Corrosion monitoring technologies—especially those integrated with sensors, wireless data transmission, and cloud-based analytics platforms—play a critical role in enabling predictive maintenance by continuously assessing the structural health of critical components exposed to corrosive environments. These systems offer operators accurate, real-time insights into corrosion rates, metal loss, and environmental conditions, supporting informed decision-making and prioritization of maintenance activities.

The integration of corrosion data with broader asset performance management systems further enhances the ability to track asset health over time, schedule interventions based on actual conditions, and allocate resources more efficiently. Industries such as oil & gas, power generation, maritime, and water utilities—where infrastructure failures can have significant safety, financial, and environmental consequences—are increasingly investing in predictive corrosion monitoring solutions to ensure compliance, reliability, and cost control.

Moreover, the digital transformation of asset-intensive industries is accelerating the adoption of Industry 4.0 technologies such as IoT, AI, and machine learning in maintenance operations. This shift not only enables smarter corrosion monitoring but also opens new possibilities for remote diagnostics, automated alerts, and centralized data management, enhancing the overall effectiveness of maintenance strategies. As companies seek to optimize lifecycle costs and improve asset performance, the demand for advanced corrosion monitoring solutions embedded within predictive maintenance frameworks is expected to grow substantially, driving the market forward. The global predictive maintenance market is projected to grow at a CAGR of over 25% from 2023 to 2030, reflecting increased adoption across manufacturing, energy, transportation, and other sectors. Companies implementing predictive maintenance have reported maintenance cost reductions of 10–40% and downtime reductions of 20–50%, according to various industry studies.

Expansion of Oil & Gas and Energy Infrastructure in Corrosive Environments

The continued expansion of oil & gas and energy infrastructure, particularly in challenging and corrosive environments such as offshore platforms, deep-sea exploration zones, high-salinity coastal areas, and chemically aggressive industrial facilities, is a key driver propelling the Corrosion Monitoring Market. These environments are inherently prone to accelerated corrosion due to factors such as high humidity, temperature fluctuations, chemical exposure, and constant contact with water or hydrocarbons, posing significant risks to the structural integrity and operational reliability of critical infrastructure. As global energy demand continues to rise, oil & gas companies are venturing into more complex and remote extraction zones, where monitoring and maintaining pipeline systems, storage tanks, risers, and subsea equipment becomes increasingly critical.

Similarly, the renewable energy sector—especially offshore wind farms, tidal energy systems, and geothermal plants—operates in environments where corrosion is a major concern. In this context, robust and reliable corrosion monitoring systems are indispensable for ensuring uninterrupted operations, protecting investments, and preventing catastrophic failures. These systems enable early detection of material degradation, allow operators to assess corrosion severity, and support risk-based inspection planning. With the global push for energy security and diversification, many developing and industrialized nations are investing in massive energy infrastructure projects, further expanding the market for corrosion monitoring technologies.

In regions such as the Middle East, Southeast Asia, Latin America, and Sub-Saharan Africa, rapid industrialization and infrastructure development in corrosive climatic zones are creating new demand for localized and cost-effective corrosion monitoring solutions. Additionally, the increasing complexity and scale of energy infrastructure projects call for sophisticated monitoring tools that can offer remote access, high-frequency data collection, and integration with centralized asset management platforms. As energy producers prioritize uptime, safety, and environmental compliance, the role of corrosion monitoring becomes integral, thereby reinforcing its position as a vital component of modern energy infrastructure management and driving continued growth in the global market. Global capital spending on oil & gas infrastructure is expected to exceed USD 1.1 trillion by 2030, driven by rising energy demand and modernization of aging facilities. Over 120,000 kilometers of new oil and gas pipelines are planned or under construction worldwide, particularly across North America, the Middle East, and Asia-Pacific. More than 70 new refineries and over 100 major refinery upgrades are scheduled globally between 2024 and 2030 to meet evolving fuel standards and growing consumption in emerging markets.

Download Free Sample Report

Key Market Challenges

High Implementation and Operational Costs:

One of the primary challenges restraining the growth of the Corrosion Monitoring Market is the high cost associated with the implementation, integration, and ongoing maintenance of corrosion monitoring systems, especially in large-scale or remote industrial operations. Advanced corrosion monitoring technologies—such as real-time ultrasonic sensors, electrical resistance probes, and remote wireless systems—often require significant capital investment in specialized equipment, infrastructure upgrades, and compatible software platforms.

For small to medium-sized enterprises (SMEs), these initial costs can be prohibitively high, making it difficult to justify the return on investment, especially in industries with tight operating budgets. Furthermore, installation frequently involves downtime or operational disruption, adding to the overall cost burden and negatively impacting productivity. In addition to capital expenditures, operational expenses related to calibration, data analysis, maintenance, and periodic system upgrades can accumulate over time.

The lack of skilled personnel to install and operate sophisticated monitoring systems also contributes to increased training and labor costs. In sectors such as oil & gas or marine, where assets are located in hazardous or offshore environments, logistical challenges in deploying and maintaining monitoring devices further inflate costs.

Moreover, for industries in emerging economies where awareness of corrosion’s long-term economic and safety impacts may be lower, the upfront investment required for high-end monitoring systems often competes with other critical capital needs. These financial constraints can lead organizations to either delay or opt for less effective, reactive maintenance approaches rather than proactive, continuous monitoring strategies.

Additionally, interoperability with legacy systems can pose challenges, as integrating modern corrosion monitoring tools with older infrastructure may require costly customization or reconfiguration. The lack of standardized platforms and protocols can further complicate integration efforts, leading to inefficiencies in data collection and decision-making. As a result, despite the evident advantages of corrosion monitoring in enhancing asset reliability and lifecycle, the perceived high total cost of ownership (TCO) remains a significant barrier to wider market adoption, particularly in cost-sensitive environments.

Data Interpretation Complexity and Lack of Standardization:

Another significant challenge facing the Corrosion Monitoring Market is the complexity involved in interpreting collected data and the lack of globally standardized methodologies for monitoring and assessment. Modern corrosion monitoring systems generate vast amounts of real-time data related to material degradation, environmental conditions, and structural performance. However, converting this raw data into actionable insights requires a high degree of technical expertise and a thorough understanding of corrosion science, metallurgical properties, and asset-specific variables.

The absence of standardized algorithms and universally accepted benchmarks for evaluating corrosion severity complicates data comparison across different systems, industries, or geographic regions. Consequently, even with the availability of continuous monitoring technologies, users often struggle to make informed decisions due to inconsistent or ambiguous data interpretations.

Additionally, varying regulatory frameworks across countries lead to discrepancies in monitoring practices and compliance requirements, creating uncertainty for multinational organizations attempting to implement unified corrosion management strategies. The challenge is further exacerbated by the diversity of asset types and environmental conditions encountered in industries such as petrochemicals, water treatment, and maritime infrastructure, each of which demands tailored monitoring solutions and specialized interpretation models.

Moreover, differences in sensor calibration, data sampling frequency, and reporting formats between vendors can hinder seamless data integration into centralized asset management platforms. This fragmentation reduces the efficacy of predictive maintenance strategies and limits the broader adoption of Industry 4.0 approaches in corrosion control. While artificial intelligence and machine learning hold promise for automating data analysis, the training of such models requires large, high-quality datasets—something not always available or standardized across industries.

The lack of skilled corrosion engineers and analysts further complicates the situation, creating a bottleneck in operationalizing insights generated from monitoring systems. Without clear guidelines and harmonized practices, organizations may either under- or overestimate the risk of corrosion, leading to premature maintenance actions or unexpected failures. As such, the Corrosion Monitoring Market must address the twin challenges of data interpretation complexity and the need for global standardization to unlock its full value and support reliable, data-driven decision-making in critical infrastructure management.

Key Market Trends

Integration of Smart Sensors and IoT in Corrosion Monitoring Systems

The increasing integration of smart sensors and Internet of Things (IoT) technology represents a significant trend shaping the future of the Corrosion Monitoring Market. As industries seek more proactive and real-time asset management solutions, traditional corrosion monitoring methods are rapidly being supplemented or replaced by advanced sensor-based systems capable of providing continuous, remote, and data-driven monitoring.

Smart sensors embedded with wireless communication modules, real-time data transmission capabilities, and diagnostic algorithms are now being deployed across pipelines, storage tanks, offshore platforms, and critical infrastructure to provide instant feedback on corrosion rates, environmental conditions, and asset degradation. These IoT-enabled systems collect and transmit high-frequency data to centralized platforms where machine learning algorithms and cloud-based analytics tools can process large datasets to detect anomalies, predict corrosion behavior, and recommend timely interventions.

This digital shift enables maintenance teams to transition from reactive or scheduled maintenance models to predictive maintenance approaches, which not only optimize resource allocation and reduce downtime but also extend the life cycle of critical assets. Industries such as oil & gas, petrochemicals, and power generation are particularly benefitting from these innovations due to the challenging and often hazardous environments in which they operate. Additionally, the integration of IoT with corrosion monitoring supports compliance with regulatory requirements for safety and environmental sustainability, as real-time reporting can provide verifiable audit trails and documentation. Furthermore, the rise of 5G connectivity and edge computing is enhancing the responsiveness and reliability of these systems, making them viable for remote and offshore applications.

As a result, key market players are investing in the development of comprehensive, scalable, and interoperable solutions that combine sensors, telemetry, data visualization dashboards, and mobile applications for on-the-go monitoring. This trend is also fueling partnerships between corrosion technology firms and software developers to produce customized solutions tailored to specific industrial needs. The long-term implication of this trend is a significant increase in the adoption of intelligent corrosion monitoring systems that offer not just measurement capabilities, but also actionable insights, contributing to the digital transformation and smarter operation of industrial infrastructure worldwide.

Rising Adoption of Predictive Analytics and AI-Driven Corrosion Monitoring

A transformative trend in the Corrosion Monitoring Market is the rising adoption of predictive analytics and artificial intelligence (AI) to drive smarter, more efficient corrosion detection and mitigation strategies. As industries face mounting pressure to enhance asset performance, minimize unplanned downtime, and control operational costs, they are turning to AI-powered platforms that can analyze vast volumes of corrosion data and environmental parameters to forecast potential failure points.

By applying machine learning algorithms and pattern recognition to historical and real-time data gathered from sensors, drones, and monitoring equipment, these platforms can predict corrosion progression and identify high-risk areas well before they result in structural damage or operational hazards. This enables maintenance teams to schedule interventions more effectively and prioritize critical assets, thereby avoiding unnecessary repairs and optimizing resource utilization. Predictive analytics tools also allow industries to assess the effectiveness of corrosion inhibitors, coatings, and cathodic protection systems in real-time, leading to more informed decisions and improved corrosion control measures.

The incorporation of digital twins—virtual models of physical assets—enhances this trend by simulating corrosion under various operational conditions, allowing engineers to visualize and test different mitigation strategies without disrupting operations. The integration of AI also contributes to more precise risk assessment models, supporting better compliance with safety regulations and insurance requirements. Companies in sectors like aerospace, marine, chemical processing, and energy are investing heavily in AI-based corrosion management platforms as they recognize the long-term cost savings and risk mitigation benefits.

Vendors are responding by offering end-to-end solutions that combine AI, cloud computing, mobile applications, and IoT-enabled devices to provide a seamless corrosion intelligence ecosystem. Moreover, the growing accessibility of AI tools, due to decreasing computational costs and user-friendly platforms, is expanding adoption among small and medium-sized enterprises. The result is a more proactive, data-centric approach to asset integrity management that positions predictive analytics and AI as key enablers in the evolution of corrosion monitoring technologies and strategies.

Emphasis on Regulatory Compliance and Sustainability Driving Corrosion Monitoring Investment

A critical trend influencing the Corrosion Monitoring Market is the increasing emphasis on regulatory compliance and environmental sustainability, which is compelling industries to invest more in advanced corrosion monitoring systems. Regulatory agencies across the globe—such as the U.S. Environmental Protection Agency (EPA), European Chemicals Agency (ECHA), and international bodies like ISO and NACE International—are enforcing stricter guidelines related to asset integrity, leakage prevention, hazardous material handling, and environmental protection.

Non-compliance can result in severe penalties, operational shutdowns, reputational damage, and long-term liability, especially in industries such as oil & gas, petrochemicals, water treatment, and marine infrastructure. Consequently, companies are adopting more robust corrosion monitoring solutions to demonstrate due diligence, ensure safety, and maintain operational licenses.

In parallel, global sustainability initiatives are urging businesses to minimize environmental footprints by preventing contamination caused by corroded pipelines, storage vessels, and process equipment. The increasing focus on ESG (Environmental, Social, and Governance) criteria by investors and stakeholders is further encouraging companies to adopt best practices in corrosion prevention as part of their corporate sustainability strategies.

To meet these regulatory and environmental expectations, industries are turning to real-time monitoring systems, remote inspection technologies like drones and robotics, and corrosion modeling software that provides comprehensive risk assessments and documentation. These solutions not only enable better decision-making and transparency but also support long-term sustainability by extending asset life, reducing waste, and avoiding environmental damage. Governments and industry bodies are also offering incentives and support for companies that invest in smart monitoring technologies, further propelling market demand. Additionally, as infrastructure ages, particularly in developed economies, there is a growing need for accurate and continuous corrosion surveillance to ensure public safety and infrastructure reliability.

The convergence of compliance, safety, and sustainability is reshaping the corrosion monitoring landscape into a more integrated, strategic component of asset and risk management frameworks. As a result, the market is experiencing increased adoption of technologically advanced, standards-compliant solutions that align with global regulatory and environmental expectations, positioning corrosion monitoring as both a compliance imperative and a business enabler in the modern industrial ecosystem.

Segmental Insights

Type Insights

The Intrusive Techniques segment held the largest Market share in 2024. One of the primary market drivers for the Corrosion Monitoring Market in the Intrusive Techniques segment is the growing emphasis on asset integrity and safety in high-risk industrial environments such as oil & gas, petrochemicals, power generation, and chemical processing, where accurate, real-time data on corrosion rates is essential for preventing costly failures and maintaining uninterrupted operations.

Intrusive corrosion monitoring techniques—including corrosion coupons, electrical resistance probes, linear polarization resistance (LPR) sensors, and hydrogen probes—offer direct measurement of corrosion activity by being inserted into the process stream, making them indispensable tools in applications requiring precise, localized, and in-situ analysis of material degradation. These methods enable asset managers and engineers to obtain empirical data under actual operating conditions, helping them assess the effectiveness of corrosion inhibitors, coatings, and cathodic protection systems, while also enabling timely decisions for maintenance scheduling and resource allocation.

In particular, the oil & gas sector has demonstrated increasing reliance on intrusive techniques due to their proven accuracy and reliability in monitoring internal corrosion within pipelines, flowlines, and process vessels—areas that are typically vulnerable to corrosive agents like CO₂, H₂S, and saline water. The market is further driven by the stringent safety regulations imposed by agencies such as OSHA, EPA, and international standards organizations like NACE and ISO, which mandate comprehensive corrosion monitoring protocols to minimize risks to personnel, assets, and the environment.

As regulatory compliance becomes a top priority, companies are investing in advanced intrusive solutions that offer better durability, precision, and compatibility with digital monitoring systems. Moreover, the continued advancement of sensor materials, miniaturization, and enhanced data acquisition systems is improving the performance and accessibility of intrusive devices, reducing installation complexity and enabling real-time integration with asset integrity management platforms. This has facilitated the shift from traditional manual data collection to more automated and continuous monitoring solutions, allowing for predictive maintenance and significant cost savings over time.

The demand is also fueled by the global expansion of energy infrastructure, especially in emerging economies, where new pipeline and refining projects require robust and proven corrosion control systems. In offshore applications, where inspection and maintenance costs are exponentially higher, intrusive techniques provide critical insights that help avoid unplanned shutdowns and extend the operational life of expensive assets. Additionally, with the industry’s ongoing digital transformation, intrusive monitoring systems are increasingly being incorporated into broader digital ecosystems, enabling remote access, data visualization, and integration with AI-based analytics platforms.

This convergence of reliability, accuracy, and digital compatibility makes intrusive corrosion monitoring techniques a critical enabler of proactive asset management strategies. Consequently, the rising demand for high-performance corrosion monitoring solutions that can deliver precise, real-time insights in challenging operating conditions is expected to drive sustained growth in the Intrusive Techniques segment of the Corrosion Monitoring Market. This trend is further bolstered by increased awareness about the economic and environmental implications of corrosion-related failures, pushing industries to adopt advanced intrusive monitoring systems as a key component of their risk mitigation and asset sustainability strategies.

Technique Insights

The Corrosion Coupons segment held the largest Market share in 2024. One of the primary market drivers for the Corrosion Monitoring Market in the Corrosion Coupons segment is the continued demand for simple, cost-effective, and reliable corrosion measurement tools across a wide array of industrial applications, especially in sectors such as oil & gas, chemical processing, water treatment, and power generation.

Corrosion coupons—metallic specimens exposed to the process environment to measure material loss over time—remain a widely accepted and trusted method of assessing corrosion rates in both static and dynamic systems due to their simplicity, versatility, and accuracy.

As industries aim to maintain the structural integrity of critical assets such as pipelines, heat exchangers, storage tanks, and pressure vessels, corrosion coupons provide a practical and validated approach to monitor long-term corrosion trends, assess material compatibility, and validate the effectiveness of corrosion mitigation strategies like chemical inhibitors or cathodic protection.

The demand is further driven by increasing regulatory pressure on industries to implement proactive corrosion monitoring systems to avoid costly failures, environmental contamination, and safety risks. Corrosion coupons offer traceable, documented, and standardized data, which is critical for meeting compliance with safety and environmental regulations imposed by agencies such as the U.S. Environmental Protection Agency (EPA),

Occupational Safety and Health Administration (OSHA), and international standards like ISO and NACE guidelines. Moreover, advancements in corrosion coupon design and integration are enhancing their utility—modern coupons can be manufactured to replicate a wide range of metallurgies and surface finishes, and are increasingly being combined with electronic retrieval systems, barcode tagging, and data-logging tools for improved accuracy and data management.

In highly corrosive or remote environments, the use of corrosion coupons with wireless retrieval capabilities and extended exposure configurations is helping operators reduce the need for frequent site visits and manual inspections, thereby lowering maintenance costs and improving operational efficiency.

Furthermore, as industries expand into harsher operating environments, such as deepwater offshore platforms, arctic exploration zones, and high-acidity chemical processes, the necessity for robust corrosion monitoring grows—making corrosion coupons an indispensable part of overall asset integrity management programs. The affordability and ease of deployment of corrosion coupons make them particularly attractive to small and medium-sized enterprises (SMEs) that may not yet be ready to invest in more complex, real-time electronic monitoring systems. Educational institutions and research facilities also continue to utilize corrosion coupons in experimental studies and material testing, reinforcing their foundational role in the corrosion monitoring landscape.

Additionally, growing awareness of asset sustainability and lifecycle extension strategies is prompting industries to adopt baseline corrosion assessments using coupons as a first step toward building comprehensive corrosion management frameworks. As a result, the corrosion coupon segment is expected to maintain its relevance and experience steady growth, driven by the need for reliable, cost-effective, and regulation-compliant monitoring solutions that offer tangible value across both new installations and legacy infrastructure. The continued evolution of coupon technologies, combined with market demand for pragmatic and scalable solutions, positions corrosion coupons as a cornerstone component in the broader corrosion monitoring ecosystem.

Download Free Sample Report

Regional Insights

Largest Region

North America region held the largest market share in 2024. A key market driver propelling the growth of the Corrosion Monitoring Market in the North America region is the region’s extensive investment in aging infrastructure upgrades across vital sectors such as oil & gas, chemical processing, water treatment, and transportation, combined with stringent regulatory frameworks that mandate rigorous asset integrity management. North America, particularly the United States and Canada, houses a vast network of pipelines, refineries, offshore rigs, bridges, and water systems, many of which were built decades ago and are now reaching the end of their operational life.

As corrosion is a primary cause of asset degradation and system failure, the demand for advanced corrosion monitoring solutions has surged to ensure safety, operational continuity, and environmental compliance. Regulatory bodies such as the U.S. Environmental Protection Agency (EPA), Pipeline and Hazardous Materials Safety Administration (PHMSA), and Occupational Safety and Health Administration (OSHA) have implemented strict standards for corrosion control, leak detection, and pipeline monitoring, compelling companies to adopt real-time, data-driven monitoring systems.

Additionally, recent high-profile incidents involving pipeline spills and infrastructure collapses have raised public and governmental scrutiny, leading to increased mandates for predictive maintenance and corrosion prevention. These developments have prompted both public and private sector stakeholders to invest heavily in technologies that can provide continuous monitoring, early warning alerts, and actionable data insights to reduce risks and avoid costly failures.

North America’s technological leadership and robust industrial base have also facilitated the adoption of advanced corrosion monitoring systems, such as IoT-enabled sensors, remote monitoring tools, machine learning algorithms, and cloud-based analytics platforms. These innovations allow for predictive diagnostics and real-time decision-making, supporting a shift from reactive to proactive maintenance strategies.

Furthermore, government funding initiatives focused on infrastructure modernization, energy security, and environmental sustainability are bolstering investments in smart monitoring technologies. For example, U.S. infrastructure bills that allocate billions of dollars to modernize transportation, energy grids, and water systems have designated corrosion prevention and asset reliability as critical priorities, thereby enhancing demand for corrosion monitoring services and equipment.

The presence of leading global market players and specialized corrosion monitoring service providers in North America also contributes to the region’s dominance, as they continue to develop tailored solutions to meet the diverse needs of industries operating in high-risk environments. In the energy sector, the ongoing expansion of shale oil and gas exploration and the construction of new pipelines and refineries necessitate advanced corrosion surveillance to manage the aggressive operating conditions and extended asset lifecycles.

In the aerospace and defense sectors, the need to monitor structural integrity in complex systems further reinforces the adoption of precision corrosion monitoring tools. Additionally, growing awareness of environmental, social, and governance (ESG) standards among North American corporations is encouraging the implementation of sustainable practices, including the use of corrosion monitoring to minimize resource waste, prevent environmental contamination, and ensure operational transparency. As a result, the Corrosion Monitoring Market in North America is poised for sustained growth, driven by a confluence of regulatory pressure, infrastructure renewal, technological innovation, and heightened risk management priorities.

Emerging region:

South America is the emerging region in Corrosion Monitoring Market. A key market driver for the Corrosion Monitoring Market in the emerging South American region is the region’s accelerating industrial development combined with increasing investments in infrastructure, oil & gas, and mining sectors, which demand robust asset integrity and corrosion control measures. South America, particularly countries such as Brazil, Argentina, Chile, and Colombia, is witnessing notable growth in upstream and downstream oil & gas operations, along with an expansion in mining activities and large-scale infrastructure projects.

These sectors operate in highly corrosive environments—offshore platforms, pipelines through humid and rainforest zones, mineral processing plants, and coastal installations—all of which are vulnerable to corrosion-induced degradation. The economic significance of these industries to national GDPs is pushing governments and private operators to implement preventive maintenance strategies, wherein corrosion monitoring systems play a crucial role. In recent years, high-profile failures of pipelines and industrial equipment due to corrosion have raised awareness about safety, environmental, and economic implications, leading to greater regulatory scrutiny and a push toward adopting modern monitoring technologies.

The growing influence of environmental regulations and sustainability goals is compelling industries to reduce environmental risks associated with leaks and failures, particularly in ecologically sensitive regions like the Amazon Basin. The integration of advanced corrosion monitoring solutions such as real-time sensors, non-destructive testing (NDT) techniques, and IoT-enabled inspection platforms is gaining traction, allowing asset operators in South America to optimize maintenance schedules, reduce downtime, and improve asset longevity. International oil companies, which often operate in partnership with state-owned enterprises in the region, are importing best practices and advanced monitoring technologies, fostering local demand and capabilities.

Additionally, infrastructure development initiatives—including ports, power plants, water treatment facilities, and transportation networks—are further fueling demand for corrosion control to ensure the long-term durability and safety of public and private assets. The South American market is also benefiting from the falling costs of digital monitoring solutions and improved access to cloud-based data analytics platforms, making it feasible for even mid-sized enterprises to deploy predictive maintenance strategies. Foreign direct investment (FDI) in energy and infrastructure is another key enabler, as international financiers increasingly require risk-mitigation tools and monitoring mechanisms as part of project viability assessments.

Local governments and industry bodies are gradually introducing stricter safety and environmental standards, creating a regulatory framework that supports market growth. Moreover, the emergence of regional service providers and technology distributors is enhancing the availability and customization of corrosion monitoring solutions tailored to South American operating conditions, such as high humidity, saline environments, and remote geographies.

In summary, the convergence of industrial expansion, regulatory momentum, environmental concerns, and technological advancements is positioning South America as a promising emerging market for corrosion monitoring, with robust growth potential driven by infrastructure modernization, resource sector activity, and a maturing awareness of the economic benefits of asset integrity management. As awareness deepens and access to innovative monitoring tools improves, the region is expected to experience increasing adoption of corrosion monitoring systems, transforming maintenance practices and boosting operational resilience across key industries.  

Recent Developments

• In February 2025, Univar Solutions LLC ("Univar Solutions") announced the acquisition of UK-based Brad-Chem Holdings ("Brad-Chem") and its affiliated entities. The deal also includes Brad-Kem, a joint venture between Brad-Chem and its Belgian partner, DEM. Brad-Chem, recognized for its expertise in corrosion control products and lubricant additives, will strengthen Univar Solutions' Ingredients & Specialties business. This acquisition is set to accelerate the company's ability to meet increasing customer demand for the distribution and blending of specialty lubricant additives, specialty base stocks, and functional additives across the United Kingdom and Europe. 
• In October 2024, US-based supplier Prestone Products launched three new low-conductivity thermal management fluids designed to provide corrosion protection and meet emerging industry standards for electric vehicle (EV) coolants. Among the new offerings is an EV thermal management fluid featuring advanced silicate organic inhibitor technology, compliant with the EV-specific GB29743.2 standard focused on improving safety. This fluid also offers enhanced reserve alkalinity, helping to extend the lifespan of electric vehicles.

Key Market Players

• Honeywell International Inc.
• Emerson Electric Co.
• General Electric Company
• Rohrback Cosasco Systems, Inc.
• Intertek Group plc
• SGS Société Générale de Surveillance SA
• Tinker & Rasor, Inc
• Applied Corrosion Monitoring, Inc.
• Buckleys (UVRAL) Limited
• Icorr Technologies Limited

Report Scope:

In this report, the Global Corrosion Monitoring Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Corrosion Monitoring Market, By Type:

o   Intrusive Techniques

o   Non-Intrusive Techniques  

• Corrosion Monitoring Market, By Technique:

o   Corrosion Coupons

o   Electrical resistance

o   Linear Polarization Resistance

o   Galvanic

o   Ultrasonic Thickness Measurement  

• Corrosion Monitoring Market, By End-User:

o   Oil & Gas

o   Chemical

o   Manufacturing  

• Corrosion Monitoring Market, By Region:

o   North America

§  United States

§  Canada

§  Mexico

o   Europe

§  France

§  United Kingdom

§  Italy

§  Germany

§  Spain

o   Asia-Pacific

§  China

§  India

§  Japan

§  Australia

§  South Korea

o   South America

§  Brazil

§  Argentina

§  Colombia

o   Middle East & Africa

§  South Africa

§  Saudi Arabia

§  UAE

§  Kuwait

§  Turkey

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Corrosion Monitoring Market.

Available Customizations:

Global Corrosion Monitoring Market report with the given Market data, Tech Sci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional Market players (up to five).

Global Corrosion Monitoring Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]