Composites Repair and Rehab Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Product (Glass Fiber Composites, Carbon Fiber Composite, Others), By Application (Civil infrastructure, Existing and Historic Building, Parking Structure, Others), By Region and Competition, 2020-2030F

Market Overview

The Global Composites Repair and Rehab Market, valued at USD 1.58 Billion in 2024, is projected to experience a CAGR of 4.48% to reach USD 2.06 Billion by 2030. The Global Composites Repair and Rehabilitation market encompasses specialized processes and materials employed to restore or enhance the structural integrity and functional performance of damaged composite structures across diverse industries, including aerospace, marine, automotive, and construction. The market's expansion is fundamentally driven by the increasing adoption of lightweight and durable composite materials in various applications, alongside the economic imperative to extend asset lifespans through cost-effective maintenance solutions rather than full replacement. Furthermore, aging global infrastructure necessitates robust repair methodologies. Supporting this underlying demand, global carbon fiber demand, a critical material in composite repairs, increased by 9.3% in 2023, according to Composites United e. V. .

However, a significant challenge impeding market expansion is the persistent shortage of skilled labor and specialized expertise required for advanced composite repair techniques. The intricate nature of composite materials and the precision needed for effective rehabilitation procedures demand highly trained technicians, presenting a bottleneck for widespread adoption and growth.

Key Market Drivers

The imperative for cost-effectiveness heavily influences the Global Composites Repair and Rehabilitation market, as organizations increasingly prioritize repair over outright replacement to manage expenditures and minimize operational downtime. Composite repairs frequently offer a more economical alternative, extending asset lifespans without the capital investment of new construction. According to ASME PCC-2 guidance, as referenced in a June 2025 industry overview, composite repair techniques can eliminate 70-80% of hot work compared to metallic methods, enhancing safety and operational efficiency. Simultaneously, aging infrastructure requiring rehabilitation is a critical driver. Much of global infrastructure has surpassed its design life, exhibiting degradation. This widespread deterioration necessitates durable repair methods for structural integrity and public safety. In the United States, the American Society of Civil Engineers' “Bridging the Gap” study from 2024 estimated $9.1 trillion is needed by 2033 for infrastructure repair, significantly boosting demand for advanced composite repair solutions.

Such growing demand for composite repair solutions is supported by foundational material sector investments. For example, according to the American Composites Manufacturers Association's "2024 State of the Industry Report," Zhongfu Shenying Carbon Fiber Co. began construction in April 2023 on a new plant in Lianyungang, China, designed to produce 30,000 tons of high-performance carbon fiber annually. This expansion directly impacts the availability and cost of critical materials for advanced composite repair applications globally, ensuring the market can meet evolving rehabilitation needs.

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Key Market Challenges

The global composites repair and rehabilitation market faces a significant impediment due to the persistent shortage of skilled labor and specialized expertise required for advanced repair techniques. The intricate nature of composite materials and the precision essential for effective rehabilitation demand highly trained technicians. Without a sufficient pool of qualified personnel, projects can experience delays, increased costs, and compromised quality, directly hindering the market's capacity for growth and its ability to meet rising demand across key industries such as aerospace and wind energy.

This scarcity of trained professionals directly limits the market's operational throughput. According to the Plastics Industry Association, in November 2024, an estimated 412,000 job openings existed in manufacturing, with 123,000 positions remaining unfilled, indicating a broader struggle to secure the necessary workforce for specialized production and repair tasks. This deficit in skilled hands means that even with increasing structural repair needs and the wider adoption of composite materials, the actual volume of repair and rehabilitation work that can be efficiently undertaken is constrained, thereby slowing the overall expansion of the market.

Key Market Trends

The Global Composites Repair and Rehabilitation market is experiencing transformative growth driven by continuous innovation in repair methodologies and material science. Two particularly significant trends shaping this market are the increasing integration of robotics and automation in repair processes and the emergence of additive manufacturing for customized repair parts. These trends are enhancing efficiency, precision, and customization capabilities across diverse industries utilizing composite structures.

The increasing integration of robotics and automation in repair processes significantly streamlines labor-intensive and complex composite repair tasks. These automated systems offer enhanced precision, repeatability, and speed, which are crucial for maintaining the structural integrity of advanced composite materials. According to the International Federation of Robotics (IFR), 541,302 industrial robots were installed globally in factories in 2023, representing the second-highest annual figure ever recorded. This demonstrates a broader industry adoption of automation that extends to specialized repair applications. Further illustrating this, a research paper published in Manufacturing Letters on March 27, 2024, detailed the development of a robotic and automated multi-tool designed for composite repair, aimed at reducing time and labor, especially for the expanding urban air mobility sector. Such advancements contribute to more consistent repairs and reduced operational downtime.

The emergence of additive manufacturing for customized repair parts offers unparalleled flexibility and responsiveness in addressing specific composite damage scenarios. This technology enables the on-demand production of highly complex and precisely engineered replacement components, circumventing traditional manufacturing constraints and lengthy supply chains. The American Composites Manufacturers Association's (ACMA) 2024 State of the Industry Report indicated that the global market for light vehicle composite materials reached nearly 4.4 billion pounds in 2023, highlighting the growing volume of composite parts that may eventually require repair. A tangible application of this trend was reported when Spectrum Networks, LLC utilized Markforged composite 3D printing systems to produce over 10,000 certified flight parts in 2024 for VIP and government aircraft, demonstrating additive manufacturing's capacity to deliver certified, custom components for critical repair needs. This capability reduces lead times and supports localized repair operations.

Segmental Insights

The Global Composites Repair and Rehab Market identifies Glass Fiber Composites as its fastest-growing segment. This accelerated growth is primarily attributed to their favorable balance of cost-effectiveness and versatile mechanical properties, making them an economical and efficient choice for numerous repair and strengthening applications. Glass Fiber Composites offer excellent corrosion resistance and a high strength-to-weight ratio, crucial for extending the lifespan and enhancing the durability of aging infrastructure and industrial assets. Furthermore, increasing global investments in infrastructure development and refurbishment projects, alongside government initiatives promoting the longevity and safety of existing structures, significantly bolster demand for these durable repair materials.

Regional Insights

Asia Pacific stands as the leading region in the Global Composites Repair and Rehab Market, driven by extensive industrialization and substantial infrastructure development across its economies. The region's dominance stems from robust expansion in critical sectors such as aerospace, automotive, and renewable energy, particularly wind power, which necessitates advanced composite repair solutions. Countries like China, India, and Japan contribute significantly to this growth due to their strong manufacturing capabilities and increasing demand for lightweight, high-performance materials in these industries. This concerted industrial growth and investment solidify Asia Pacific's prominent market position.

Recent Developments

• In September 2024, Toray Industries, a leading carbon fiber supplier, received approval from the American Bureau of Shipping (ABS) for its Vacuum Assisted Resin Transfer Molding (VARTM) process. This approval allows the VARTM process to be utilized for repairing carbon fiber reinforced polymer (CFRP) laminates on ABS-certified vessels. This is a significant breakthrough for composite repair and rehabilitation in the marine industry, as it reduces the time previously required for engineering review and verification. The VARTM process is crucial for structural repairs, particularly in larger damaged areas, providing enhanced efficiency and reliability in maintaining the integrity of composite structures in maritime applications.

• In August 2024, Epsilon Aerospace, an India-based aircraft interiors specialist, signed a memorandum of understanding with 4Repair, a Netherlands-based provider of structural metal and composite component repairs. This collaboration aims to establish a joint venture facility in India, focusing on Maintenance, Repair, and Overhaul (MRO) services for composite aircraft parts. The companies are currently evaluating potential locations for the new facility, which is intended to address the underserved critical component repair market in India. This initiative is expected to enable local operators to service complex composite and structural parts within the country, reducing both turnaround times and operational costs associated with sending components overseas for overhaul.

• In April 2024, a European consortium of 16 aerospace companies and research organizations, including composite repair specialist GMI Aero and engineering services provider Ziegler Aerospace, advanced the GENEX project. This collaborative research initiative focuses on developing digital twin processes to manage the entire lifecycle of next-generation aircraft composite structures. Key areas of development include new technologies for precise damage detection, advanced surface preparation using laser ablation, and smart composite repair patches designed to detect and halt cracks. The project aims to significantly reduce repair times and costs by leveraging digitalization and improving the fatigue resistance of adhesively bonded joints, enhancing the sustainability of aerospace composite repairs.

• In February 2024, Toray Industries Inc. and MODEC Inc., both Japanese firms, collaborated to develop a new Carbon Fiber Reinforced Plastic (CFRP) patch technology for offshore platform corrosion repairs. This innovative patch specifically targets pitting corrosion on Floating Production, Storage and Offloading (FPSO) and Floating Storage and Offloading (FSO) systems. The new technique streamlines the repair process by bonding prefabricated CFRP patch plates directly over the corroded areas, eliminating the need for vacuum pumps and extensive equipment. This advancement allows for offshore maintenance without interrupting oil and gas production, offering a more efficient and less disruptive solution for maintaining critical marine infrastructure.

Key Market Players

• Air France-KLM
• Aegion Corp
• BASF SE
• Sika AG
• Simpson Strong-Tie Company, Inc.
• Mapei Corp
• Boeing Company
• Lufthansa Technik AG
• Hong Kong Aircraft Engineering Company Limited
• TD Williamson Inc.

Report Scope:

In this report, the Global Composites Repair and Rehab Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Composites Repair and Rehab Market, By Product:

o   Glass Fiber Composites

o   Carbon Fiber Composite

o   Others

• Composites Repair and Rehab Market, By Application:

o   Civil infrastructure

o   Existing and Historic Building

o   Parking Structure

o   Others

• Composites Repair and Rehab Market, By Region:

o   North America

§  United States

§  Canada

§  Mexico

o   Europe

§  France

§  United Kingdom

§  Italy

§  Germany

§  Spain

o   Asia Pacific

§  China

§  India

§  Japan

§  Australia

§  South Korea

o   South America

§  Brazil

§  Argentina

§  Colombia

o   Middle East & Africa

§  South Africa

§  Saudi Arabia

§  UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Composites Repair and Rehab Market.

Available Customizations:

Global Composites Repair and Rehab Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

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