Cold Form Blister Packaging Market Size and Outlook 2030

Report Description

Forecast Period	2026-2030
Market Size (2024)	USD 3.67 Billion
CAGR (2025-2030)	5.61%
Fastest Growing Segment	Polyethylene
Largest Market	Asia Pacific
Market Size (2030)	USD 5.09 Billion

Market Overview

The Global Cold Form Blister Packaging Market, valued at USD 3.67 Billion in 2024, is projected to experience a CAGR of 5.61% to reach USD 5.09 Billion by 2030. Cold form blister packaging, also known as Alu-Alu packaging, represents a specialized high-barrier solution crafted by cold-forming aluminum foil under mechanical pressure without heat application, resulting in rigid cavities. This multi-layer laminate, typically composed of Oriented Polyamide (OPA), aluminum, and Polyvinyl Chloride (PVC), offers superior protection against moisture, oxygen, and light, making it ideal for sensitive pharmaceutical products. The market's growth is primarily driven by the escalating demand from the pharmaceutical and healthcare sectors for robust packaging that ensures product integrity and extends shelf life. According to the World Health Organization, global pharmaceutical production increased by 12.3% between 2022 and 2024, directly influencing the demand for such specialized packaging solutions. Additionally, stringent regulatory requirements for drug containment, safety, and child-resistant features further bolster market expansion.

A significant challenge impeding market growth is the volatility of raw material prices, particularly aluminum, which directly impacts production costs and profit margins. The higher material cost associated with cold form blister packaging compared to alternative solutions can also present a barrier to wider adoption.

Key Market Drivers

The two most significant factors driving the growth of the Global Cold Form Blister Packaging Market are the rising demand from the pharmaceutical and healthcare sectors and strict regulatory mandates for product integrity and security. The escalating demand for effective pharmaceutical packaging is evident in the robust expansion of the global drug market. According to the London Daily News, June 2025, in "Cold form blister packaging market to double by 2034 on strong demand", pharmaceutical exports reached USD 645 billion in 2023, reflecting an 8.4% increase from prior year levels. This sustained growth in pharmaceutical production directly necessitates advanced packaging solutions, such as cold form blisters, which offer superior barrier protection against moisture, oxygen, and light, crucial for maintaining drug efficacy and extending shelf life.

Concurrently, stringent regulatory mandates globally reinforce the need for secure and compliant packaging in the pharmaceutical and healthcare industries. Governments and health authorities impose rigorous standards to ensure product safety, prevent counterfeiting, and provide clear patient information. For instance, according to GOV. UK, December 2024, in "Labelling and packaging of medicinal products for human use following agreement of the Windsor Framework", new measures require all UK medicinal products to bear a "UK Only" label from January 1, 2025. These regulatory requirements, encompassing child resistance and tamper-evident features, drive manufacturers to adopt high-performance packaging like cold form blisters. This imperative for compliance, coupled with industry expansion, creates foundational demand. Notably, according to Tekni-Plex, in 2023, the company completed a USD 45 million facility expansion in North America for cold form blister packaging production, boosting capacity by 40%.

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Key Market Challenges

The global cold form blister packaging market faces a significant impediment from the volatility of raw material prices, primarily aluminum. Fluctuations in aluminum costs directly elevate manufacturing expenses for cold form blister producers, subsequently compressing profit margins. This challenge is further exacerbated by the higher material cost of cold form blister packaging when compared to alternative packaging solutions, which can restrict its broader market penetration and adoption, particularly in cost-sensitive segments.

This instability in raw material supply and cost directly hampers market growth. For instance, according to European Aluminium, in 2023, imports accounted for over half of the European consumption of primary aluminum, driven by high electricity prices that compelled domestic production curtailments or shutdowns. Such reliance on imports, stemming from unstable production costs, introduces supply chain risks and contributes to price uncertainty for a critical component of cold form blister packaging. This environment complicates long term planning and investment for manufacturers, thereby impeding consistent market expansion and profitability.

Key Market Trends

Sustainable Packaging Innovations significantly influence the Global Cold Form Blister Packaging Market, compelling manufacturers to adopt eco-friendlier materials and processes. This trend addresses environmental concerns and regulatory pressures, focusing on enhanced recyclability and reduced carbon footprints while preserving crucial barrier properties. The Flexible Packaging Association reported U. S. flexible packaging annual sales reaching $42.9 billion in 2023, reflecting industry sustainability initiatives. Constantia Flexibles demonstrated this in July 2023, introducing REGULA CIRC, a cold form foil replacing traditional PVC with a polyethylene sealing layer to improve material recovery and reduce plastic content in pharmaceutical blister packaging.

The Integration of Smart Packaging Technologies is another pivotal trend, transforming cold form blister packaging through advanced functionalities. These technologies, such as sensors and RFID, enable real-time monitoring, enhanced traceability, and improved product authentication, essential for drug safety, supply chain integrity, and patient adherence. The Japan Pharmaceutical Manufacturers Association noted a 35% increase in intelligent packaging adoption among its member companies between 2022 and 2024, signifying substantial industry investment. Schreiner MediPharm partnered with Keystone Folding Box Co. in November 2023 to develop a smart blister wallet. This innovation incorporates integrated electronics to record dosing history data, improving clinical trial reporting accuracy and patient compliance.

Segmental Insights

In the Global Cold Form Blister Packaging Market, Polyethylene is emerging as a leading force due to its distinct properties and advantages tailored to this specialized packaging niche. The material's exceptional formability and flexibility are critical for creating intricate blister cavities through cold forming processes, including deep drawing, while maintaining packaging integrity. Furthermore, Polyethylene offers effective barrier properties, safeguarding products from moisture, light, and other environmental factors, which is paramount for sensitive items like pharmaceuticals and contributes to extended shelf life. Its cost-effectiveness as a widely produced and versatile polymer also makes it a financially prudent solution for manufacturers, alongside its adaptability to various printing and labeling techniques, supporting its rapid adoption and market expansion.

Regional Insights

Asia Pacific leads the global cold form blister packaging market due to its burgeoning pharmaceutical and healthcare industries, which consistently demand high-barrier packaging for sensitive medications. The region's large and growing population, alongside increasing healthcare expenditure and rapid urbanization, significantly fuels the overall demand for packaged products. Furthermore, stringent regulatory standards concerning product safety, integrity, and tamper-evidence, particularly within the pharmaceutical sector, drive the adoption of cold form blister solutions. Expanding manufacturing capabilities and the robust growth of e-commerce platforms further contribute to Asia Pacific's prominent market position.

Recent Developments

In January 2025, ACG expanded its operational capabilities by launching a new warehouse and slitting facility in Croatia. Concurrently, the company introduced innovative solutions, including halogen-free cold form blister systems. These advancements enhance ACG's ability to provide advanced packaging solutions, directly impacting the global cold form blister packaging market. The introduction of halogen-free systems demonstrates a focus on developing more environmentally conscious materials within the cold form segment, catering to the evolving regulatory landscape and industry demand for sustainable options in pharmaceutical packaging.

In early 2025, several Japanese packaging firms collectively introduced new high-barrier cold-form blister packs. These new products were specifically designed to package moisture-sensitive medicines, a crucial requirement given Japan's climatic conditions and its emphasis on stringent quality assurance standards. This development represents a significant new product launch within the global cold form blister packaging market, directly addressing the need for enhanced protection and stability for sensitive pharmaceutical products. The focus on high-barrier properties underscores ongoing innovation in material science for cold form applications.

In November 2024, Amcor, a global packaging company known for its diverse offerings including cold form blister packaging, completed its acquisition of Berry Global, a U.S. packaging firm. This significant collaboration, valued at $8.4 billion in an all-stock deal, created a major entity in the consumer and healthcare packaging industry. The merger strengthens Amcor's market position and enhances its capabilities across various packaging formats, including cold form blister packaging, by consolidating resources and expanding its product portfolio within the healthcare sector.

In July 2024, Aluflexpack, a manufacturer of flexible packaging solutions, unveiled its new product called 4∞ Form, a fully recyclable aluminum blister pack for the pharmaceutical industry. This breakthrough research resulted in a blister pack constructed entirely of lacquered aluminum, presenting a sustainable and recyclable alternative to traditional multi-material packaging. The development directly contributes to the global cold form blister packaging market by offering a solution that enhances product protection and extends shelf life while addressing environmental concerns. This innovation aligns with the growing industry demand for eco-friendly packaging materials.

Key Market Players

Wasdell Packaging Group
Amcor Plc
Bemis Company Inc.
Winpak Ltd.
Constantia Flexibles GmbH
Svam Toyal Packaging Industries Pvt. Ltd.
Uflex Limited
Bilcare Research Inc.
Ningbo Dragon Packaging Technology Co Ltd
Haishun New Pharmaceutical Packaging Ltd

By Materials	By Application	By Region
Aluminum Oriented polyamide Polyvinyl Chloride Polyethylene Polypropylene Polyethylene Terephthalate	Healthcare Electronics & Semiconductors Consumer Products Food & Confectionery Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Cold Form Blister Packaging Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Cold Form Blister Packaging Market, By Materials:

o Aluminum

o Oriented polyamide

o Polyvinyl Chloride

o Polyethylene

o Polypropylene

o Polyethylene Terephthalate

Cold Form Blister Packaging Market, By Application:

o Healthcare

o Electronics & Semiconductors

o Consumer Products

o Food & Confectionery

o Others

Cold Form Blister Packaging Market, By Region:

o North America

§ United States

§ Canada

§ Mexico

o Europe

§ France

§ United Kingdom

§ Italy

§ Germany

§ Spain

o Asia Pacific

§ China

§ India

§ Japan

§ Australia

§ South Korea

o South America

§ Brazil

§ Argentina

§ Colombia

o Middle East & Africa

§ South Africa

§ Saudi Arabia

§ UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Cold Form Blister Packaging Market.

Available Customizations:

Global Cold Form Blister Packaging Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

Detailed analysis and profiling of additional market players (up to five).

Global Cold Form Blister Packaging Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]

Table of content

1. Product Overview

1.1. Market Definition

1.2. Scope of the Market

1.2.1. Markets Covered

1.2.2. Years Considered for Study

1.2.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study

2.2. Baseline Methodology

2.3. Key Industry Partners

2.4. Major Association and Secondary Sources

2.5. Forecasting Methodology

2.6. Data Triangulation & Validation

2.7. Assumptions and Limitations

3. Executive Summary

3.1. Overview of the Market

3.2. Overview of Key Market Segmentations

3.3. Overview of Key Market Players

3.4. Overview of Key Regions/Countries

3.5. Overview of Market Drivers, Challenges, Trends

4. Voice of Customer

5. Global Cold Form Blister Packaging Market Outlook

5.1. Market Size & Forecast

5.1.1. By Value

5.2. Market Share & Forecast

5.2.1. By Materials (Aluminum, Oriented polyamide, Polyvinyl Chloride, Polyethylene, Polypropylene, Polyethylene Terephthalate)

5.2.2. By Application (Healthcare, Electronics & Semiconductors, Consumer Products, Food & Confectionery, Others)

5.2.3. By Region

5.2.4. By Company (2024)

5.3. Market Map

6. North America Cold Form Blister Packaging Market Outlook

6.1. Market Size & Forecast

6.1.1. By Value

6.2. Market Share & Forecast

6.2.1. By Materials

6.2.2. By Application

6.2.3. By Country

6.3. North America: Country Analysis

6.3.1. United States Cold Form Blister Packaging Market Outlook

6.3.1.1. Market Size & Forecast

6.3.1.1.1. By Value

6.3.1.2. Market Share & Forecast

6.3.1.2.1. By Materials

6.3.1.2.2. By Application

6.3.2. Canada Cold Form Blister Packaging Market Outlook

6.3.2.1. Market Size & Forecast

6.3.2.1.1. By Value

6.3.2.2. Market Share & Forecast

6.3.2.2.1. By Materials

6.3.2.2.2. By Application

6.3.3. Mexico Cold Form Blister Packaging Market Outlook

6.3.3.1. Market Size & Forecast

6.3.3.1.1. By Value

6.3.3.2. Market Share & Forecast

6.3.3.2.1. By Materials

6.3.3.2.2. By Application

7. Europe Cold Form Blister Packaging Market Outlook

7.1. Market Size & Forecast

7.1.1. By Value

7.2. Market Share & Forecast

7.2.1. By Materials

7.2.2. By Application

7.2.3. By Country

7.3. Europe: Country Analysis

7.3.1. Germany Cold Form Blister Packaging Market Outlook

7.3.1.1. Market Size & Forecast

7.3.1.1.1. By Value

7.3.1.2. Market Share & Forecast

7.3.1.2.1. By Materials

7.3.1.2.2. By Application

7.3.2. France Cold Form Blister Packaging Market Outlook

7.3.2.1. Market Size & Forecast

7.3.2.1.1. By Value

7.3.2.2. Market Share & Forecast

7.3.2.2.1. By Materials

7.3.2.2.2. By Application

7.3.3. United Kingdom Cold Form Blister Packaging Market Outlook

7.3.3.1. Market Size & Forecast

7.3.3.1.1. By Value

7.3.3.2. Market Share & Forecast

7.3.3.2.1. By Materials

7.3.3.2.2. By Application

7.3.4. Italy Cold Form Blister Packaging Market Outlook

7.3.4.1. Market Size & Forecast

7.3.4.1.1. By Value

7.3.4.2. Market Share & Forecast

7.3.4.2.1. By Materials

7.3.4.2.2. By Application

7.3.5. Spain Cold Form Blister Packaging Market Outlook

7.3.5.1. Market Size & Forecast

7.3.5.1.1. By Value

7.3.5.2. Market Share & Forecast

7.3.5.2.1. By Materials

7.3.5.2.2. By Application

8. Asia Pacific Cold Form Blister Packaging Market Outlook

8.1. Market Size & Forecast

8.1.1. By Value

8.2. Market Share & Forecast

8.2.1. By Materials

8.2.2. By Application

8.2.3. By Country

8.3. Asia Pacific: Country Analysis

8.3.1. China Cold Form Blister Packaging Market Outlook

8.3.1.1. Market Size & Forecast

8.3.1.1.1. By Value

8.3.1.2. Market Share & Forecast

8.3.1.2.1. By Materials

8.3.1.2.2. By Application

8.3.2. India Cold Form Blister Packaging Market Outlook

8.3.2.1. Market Size & Forecast

8.3.2.1.1. By Value

8.3.2.2. Market Share & Forecast

8.3.2.2.1. By Materials

8.3.2.2.2. By Application

8.3.3. Japan Cold Form Blister Packaging Market Outlook

8.3.3.1. Market Size & Forecast

8.3.3.1.1. By Value

8.3.3.2. Market Share & Forecast

8.3.3.2.1. By Materials

8.3.3.2.2. By Application

8.3.4. South Korea Cold Form Blister Packaging Market Outlook

8.3.4.1. Market Size & Forecast

8.3.4.1.1. By Value

8.3.4.2. Market Share & Forecast

8.3.4.2.1. By Materials

8.3.4.2.2. By Application

8.3.5. Australia Cold Form Blister Packaging Market Outlook

8.3.5.1. Market Size & Forecast

8.3.5.1.1. By Value

8.3.5.2. Market Share & Forecast

8.3.5.2.1. By Materials

8.3.5.2.2. By Application

9. Middle East & Africa Cold Form Blister Packaging Market Outlook

9.1. Market Size & Forecast

9.1.1. By Value

9.2. Market Share & Forecast

9.2.1. By Materials

9.2.2. By Application

9.2.3. By Country

9.3. Middle East & Africa: Country Analysis

9.3.1. Saudi Arabia Cold Form Blister Packaging Market Outlook

9.3.1.1. Market Size & Forecast

9.3.1.1.1. By Value

9.3.1.2. Market Share & Forecast

9.3.1.2.1. By Materials

9.3.1.2.2. By Application

9.3.2. UAE Cold Form Blister Packaging Market Outlook

9.3.2.1. Market Size & Forecast

9.3.2.1.1. By Value

9.3.2.2. Market Share & Forecast

9.3.2.2.1. By Materials

9.3.2.2.2. By Application

9.3.3. South Africa Cold Form Blister Packaging Market Outlook

9.3.3.1. Market Size & Forecast

9.3.3.1.1. By Value

9.3.3.2. Market Share & Forecast

9.3.3.2.1. By Materials

9.3.3.2.2. By Application

10. South America Cold Form Blister Packaging Market Outlook

10.1. Market Size & Forecast

10.1.1. By Value

10.2. Market Share & Forecast

10.2.1. By Materials

10.2.2. By Application

10.2.3. By Country

10.3. South America: Country Analysis

10.3.1. Brazil Cold Form Blister Packaging Market Outlook

10.3.1.1. Market Size & Forecast

10.3.1.1.1. By Value

10.3.1.2. Market Share & Forecast

10.3.1.2.1. By Materials

10.3.1.2.2. By Application

10.3.2. Colombia Cold Form Blister Packaging Market Outlook

10.3.2.1. Market Size & Forecast

10.3.2.1.1. By Value

10.3.2.2. Market Share & Forecast

10.3.2.2.1. By Materials

10.3.2.2.2. By Application

10.3.3. Argentina Cold Form Blister Packaging Market Outlook

10.3.3.1. Market Size & Forecast

10.3.3.1.1. By Value

10.3.3.2. Market Share & Forecast

10.3.3.2.1. By Materials

10.3.3.2.2. By Application

11. Market Dynamics

11.1. Drivers

11.2. Challenges

12. Market Trends & Developments

12.1. Merger & Acquisition (If Any)

12.2. Product Launches (If Any)

12.3. Recent Developments

13. Global Cold Form Blister Packaging Market: SWOT Analysis

14. Porter's Five Forces Analysis

14.1. Competition in the Industry

14.2. Potential of New Entrants

14.3. Power of Suppliers

14.4. Power of Customers

14.5. Threat of Substitute Products

15. Competitive Landscape

15.1. Wasdell Packaging Group

15.1.1. Business Overview

15.1.2. Products & Services

15.1.3. Recent Developments

15.1.4. Key Personnel

15.1.5. SWOT Analysis

15.2. Amcor Plc

15.3. Bemis Company Inc.

15.4. Winpak Ltd.

15.5. Constantia Flexibles GmbH

15.6. Svam Toyal Packaging Industries Pvt. Ltd.

15.7. Uflex Limited

15.8. Bilcare Research Inc.

15.9. Ningbo Dragon Packaging Technology Co Ltd

15.10. Haishun New Pharmaceutical Packaging Ltd

16. Strategic Recommendations

17. About Us & Disclaimer

Report Description

Table of content

Figures and Tables

Frequently asked questions

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