Butyl Acrylate Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Product Type (i-butyl acrylate, n-butyl acrylate, t-butyl acrylate), By Purity (High Purity, Common Purity), By Application (Adhesives & Sealants, Textile, Plastics, Paints & Coatings, Others), By End User Industry (Packaging, Consumer Goods, Building & Construction, Automation, Others), By Region 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 7.87 Billion
CAGR (2026-2031)	5.99%
Fastest Growing Segment	Adhesives & Sealants
Largest Market	Asia Pacific
Market Size (2031)	USD 11.16 Billion

Market Overview

The Global Butyl Acrylate market will grow from USD 7.87 Billion in 2025 to USD 11.16 Billion by 2031 at a 5.99% CAGR. Global Butyl Acrylate is a prominent acrylic ester derived from acrylic acid and n-butanol, serving as a critical building block for homopolymers and copolymers used in water-based paints, coatings, and adhesives. The market’s expansion is primarily supported by rising demand in the construction and automotive sectors, where butyl acrylate enhances the durability, flexibility, and weather resistance of exterior formulations. Additionally, the growing packaging industry drives consumption through the sustained need for high-performance pressure-sensitive adhesives in logistics and consumer goods.

However, the market faces a significant challenge regarding the volatility of raw material costs, specifically propylene, which can destabilize production economics and pricing structures for manufacturers. Despite these supply chain hurdles, the industrial appetite for polymer intermediates remains resilient. According to the American Chemistry Council, in 2024, year-to-date production of major plastic resins, a primary end-use category for acrylates, increased by 5.7 percent compared to the previous year. This growth highlights the enduring necessity of these chemical components despite broader economic fluctuations.

Key Market Drivers

Rising consumption of water-based paints and coatings serves as a primary catalyst for the Global Butyl Acrylate market. As the construction and infrastructure sectors emphasize sustainable building practices, there is a substantial shift toward high-performance acrylic emulsions that utilize butyl acrylate to enhance the durability and weather resistance of exterior finishes. This chemical intermediate is essential for producing latices that withstand harsh environmental conditions, making it indispensable for modern architectural applications. The demand is evident in the financial performance of major industry players who supply these essential coatings to professional contractors. According to The Sherwin-Williams Company, January 2024, in the '2023 Year-End and Fourth Quarter Financial Results', net sales from stores in the Paint Stores Group increased 6.8 percent for the full year, reflecting the sustained momentum in architectural coatings which directly drives the consumption of acrylate feedstocks.

The market is further propelled by the surge in demand for pressure-sensitive adhesives in packaging. Butyl acrylate is a critical monomer in formulating soft polymers that provide the necessary tack and cohesion for tapes, labels, and protective films used extensively in e-commerce and logistics. This segment's expansion is tied to the increasing volume of shipped goods requiring robust sealing and labeling solutions. According to Avery Dennison Corporation, July 2024, in the 'Second Quarter 2024 Results', the Materials Group reported that sales increased 5 percent to $1.5 billion compared to the prior year, underscoring the expanding need for adhesive materials. This sectoral growth aligns with broader industrial trends; according to the American Chemistry Council, in 2024, global chemicals production growth was up 4.1 percent year-over-year in May, indicating a favorable manufacturing environment for chemical derivatives.

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Key Market Challenges

The volatility of raw material costs, specifically propylene, stands as a significant barrier to the Global Butyl Acrylate market. Propylene prices are subject to rapid fluctuations driven by global crude oil dynamics, which destabilize production economics for acrylate manufacturers. These unpredictable shifts make it difficult to establish consistent pricing for downstream clients in the paints and coatings sectors, leading to severe margin compression when input costs spike. Consequently, producers are compelled to operate with extreme caution, often prioritizing short-term financial stability over the long-term capacity investments necessary for market expansion.

This instability is underscored by recent industry data highlighting the unpredictable nature of input expenses. According to the American Chemistry Council, in August 2024, chemical manufacturers reported that input and raw material costs increased for a second consecutive quarter, reversing a prior trend of easing expenses. This renewed cost pressure directly hampers growth by creating a high-risk environment where manufacturers hesitate to scale operations. Instead of expanding to meet potential demand, companies focus on mitigating the financial risks associated with sudden feedstock price surges, thereby stifling the market's overall development momentum.

Key Market Trends

The transition to bio-based and renewable feedstocks is reshaping the Global Butyl Acrylate market as manufacturers prioritize decarbonization to meet stringent environmental regulations and consumer preferences. This shift involves adopting mass balance methodologies that integrate biomass-derived raw materials into the production chain without altering the performance of the final acrylic esters. The move is rapidly gaining industrial scale, ensuring that sustainable alternatives are available for downstream applications in coatings and adhesives. According to Arkema, July 2025, in the 'Arkema Completes ISCC PLUS Certification for All Acrylic Monomer Facilities Worldwide' press release, the company achieved certification for all its global acrylic monomer production sites, enabling the supply of bio-attributed acrylates with a reduced carbon footprint to international markets.

Strategic localization of production capacities in Asia-Pacific is accelerating as major chemical producers establish large-scale facilities in China and India to mitigate supply chain risks and serve growing regional demand. By situating manufacturing hubs closer to key consumption centers, companies are reducing their reliance on volatile transcontinental logistics while hedging against currency fluctuations and import tariffs. This regional expansion is characterized by the construction of integrated petrochemical complexes that secure feedstock availability and optimize cost structures. According to Wanhua Chemical, April 2025, in the '2024 Annual Report', the company detailed the progression of its Penglai Industrial Park project, which includes a new butyl acrylate facility with a capacity of 400,000 tons per year designed to strengthen domestic supply resilience.

Segmental Insights

The Adhesives & Sealants segment is identified as the fastest-growing category within the global Butyl Acrylate market, primarily fueled by the surging demand for pressure-sensitive tapes in the packaging and logistics sectors. This growth is further amplified by the automotive and construction industries shifting toward lightweight bonding solutions that replace traditional mechanical fasteners. Additionally, stringent environmental regulations are compelling manufacturers to adopt water-based acrylic emulsions, where butyl acrylate serves as a critical monomer for enhancing durability and weather resistance in high-performance adhesive formulations.

Regional Insights

Based on market data from trusted industry analysis, Asia Pacific maintains a dominant position in the global butyl acrylate market, driven largely by substantial industrial expansion across China and India. This leadership is anchored in the robust growth of the construction and automotive sectors, which generates high demand for acrylic esters used in paints, coatings, and adhesives. Rapid urbanization further accelerates the consumption of water-based formulations known for their durability and low volatile organic compound emissions. Additionally, the region benefits from significant local manufacturing capacity, ensuring a consistent supply to meet the rising requirements of these key end-use industries.

Recent Developments

• In August 2025, BASF SE successfully commenced commercial operations at its new butyl acrylate plant located at the Zhanjiang Verbund site in Guangdong, China. The facility, which boasts an annual production capacity of 400,000 metric tons, began dispatching its first shipments of butyl acrylate to customers shortly after start-up. This launch significantly expanded the company's production footprint in the Asia Pacific region, targeting key industries including adhesives, architectural coatings, and industrial applications while utilizing advanced manufacturing technologies to enhance operational efficiency.
• In May 2024, Wanhua Chemical advanced its capacity expansion in the butyl acrylate market by securing environmental impact assessment approval for the second phase of its acrylic acid and ester project in Penglai, China. The company announced plans to construct a new production unit with an annual capacity of 400,000 tons of butyl acrylate, alongside a 160,000-ton acrylic acid facility. This development marked a substantial investment in the company's integrated value chain, aiming to reinforce its market position and address the increasing requirement for acrylates in downstream sectors such as coatings and emulsions.
• In April 2024, BASF SE entered into a strategic collaboration with Youyi Group, a major manufacturer of adhesive materials, to strengthen the supply chain for acrylate monomers in China. The agreement outlined the supply of butyl acrylate and 2-ethylhexyl acrylate from BASF’s Verbund site in Zhanjiang to support Youyi’s production of adhesive tapes and films. This partnership was designed to meet the rising demand for high-quality adhesive raw materials in the region, leveraging the backward integration of the Zhanjiang site to ensure a reliable and competitive supply of essential acrylic esters.
• In January 2024, Arkema reached a significant sustainability milestone in the Global Butyl Acrylate market by obtaining ISCC+ certification for its acrylic acid and ester production facility in Taixing, China. This accreditation enabled the company to offer bio-attributed butyl acrylate using a mass balance approach, directly supporting the growing demand for lower-carbon solutions in the Asian market. The certification covered the company's range of acrylic esters, positioning the firm to supply more sustainable materials for applications in adhesives, coatings, and water treatment without altering the performance of the final products.

Key Market Players

• BASF SE
• ARKEMA S.A.
• Mitsubishi Chemical Corporation
• Nippon Shokubai Co., Ltd.
• DuPont de Nemours, Inc.
• LG Chem Ltd.
• SunVic Chemical Holdings Corporation
• Toagosei Co., Ltd.
• Wanhua Chemical Group Co., Ltd.
• Formosa Plastics Corporation

By Product Type	By Purity	By Application	By End User Industry	By Region
i-butyl acrylate n-butyl acrylate t-butyl acrylate	High Purity Common Purity	Adhesives & Sealants Textile Plastics Paints & Coatings Others	Packaging Consumer Goods Building & Construction Automation Others	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Butyl Acrylate market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Butyl Acrylate market, By Product Type:

• i-butyl acrylate
• n-butyl acrylate
• t-butyl acrylate

• Butyl Acrylate market, By Purity:

• High Purity
• Common Purity

• Butyl Acrylate market, By Application:

• Adhesives & Sealants
• Textile
• Plastics
• Paints & Coatings
• Others

• Butyl Acrylate market, By End User Industry:

• Packaging
• Consumer Goods
• Building & Construction
• Automation
• Others

• Butyl Acrylate market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE