Automation Control Components Devices Market - Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Type (Relays/Couplers, Connectors, Switches, Encoders/Potentiometers), By End Use (Automotive, Mining & Metals, Energy & Power, Manufacturing, Electronics & Semiconductor, Aerospace & Defense, Oil & Gas, Others), By Region, By Competition, 2020-2030F

Market Overview

The Global Automation Control Components Devices Market, valued at USD 52.55 Billion in 2024, is projected to experience a CAGR of 8.80% to reach USD 87.17 Billion by 2030. The global automation control components devices market encompasses a range of technologies, including sensors, actuators, controllers, human-machine interfaces, and industrial robots, which are integral to automating industrial processes across diverse sectors. Key drivers supporting market expansion include the imperative for enhanced operational efficiency and productivity, the necessity to reduce labor costs, and the ongoing pursuit of improved safety and consistent quality in manufacturing environments. The expanding global manufacturing base and the increasing adoption of smart factory initiatives also significantly contribute to this growth.

According to the International Federation of Robotics (IFR), the operational stock of industrial robots worldwide reached 4,281,585 units in 2023, representing a 10% increase from the previous year. New industrial robot installations totaled 541,302 units in 2023, following 552,946 units installed in 2022. A significant challenge impeding broader market adoption remains the substantial initial capital investment required for implementing comprehensive automation systems, particularly for small and medium-sized enterprises.

Key Market Drivers

The increasing demand for operational efficiency and productivity stands as a primary driver for the Global Automation Control Components Devices Market. Manufacturers across diverse sectors must optimize production processes, minimize waste, and enhance output to maintain competitiveness. Automation control components, including advanced sensors, actuators, and programmable logic controllers, are fundamental to achieving these objectives by enabling precise control, real-time monitoring, and accelerated production cycles. For instance, according to a Bosch Rexroth press release, March 2024, "Bosch Rexroth enables 10% production output increase in automotive manufacturing," a key customer achieved a 10% increase in production output within one year by implementing advanced automation and control systems. This tangible improvement demonstrates the critical role these components play in driving productivity gains.

Concurrently, the widespread adoption of Industry 4.0 and smart manufacturing initiatives significantly fuels market expansion. This paradigm shift integrates digital technologies like the Industrial Internet of Things (IIoT), artificial intelligence, and advanced robotics into manufacturing environments, creating interconnected and intelligent production systems. Automation control components serve as foundational elements for these smart factories, facilitating seamless data exchange, predictive maintenance, and autonomous decision-making. According to a Siemens AG news article, February 2024, "Digital Transformation Accelerates Across Industries," over 70% of large manufacturers are actively implementing IIoT platforms to enhance connectivity and data analytics within their operations, underscoring this trend's pervasive nature. The robust performance of market players also reflects this growth, with Rockwell Automation reporting a 12.3% net sales increase in its Intelligent Devices segment in its Q4 2023 Earnings Results, released November 2023, showcasing sustained market momentum for automation control components.

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Key Market Challenges

The substantial initial capital investment required for implementing comprehensive automation systems represents a significant impediment to the growth of the global automation control components devices market. This financial barrier is particularly pronounced for small and medium-sized enterprises, which frequently lack the extensive capital of larger corporations. The high upfront costs for acquiring advanced sensors, actuators, controllers, and industrial robots, coupled with integration expenses, deter many potential adopters. This reluctance among small and medium-sized enterprises to commit to such significant expenditures limits overall market expansion, as a considerable segment of the manufacturing base remains slow to embrace automation technologies.

The impact of this financial hurdle is evident in market trends. According to the Association for Advancing Automation (A3), robot sales in North America, a key automation market, declined by 30% in 2023, with companies purchasing 31,159 robots compared to 44,196 in 2022. This reduction was linked to a slower economy and higher interest rates, which directly increased the cost of capital and made automation investments less attractive. Such reduced capital expenditure curtails the demand for automation control components, directly restricting market growth across industrial sectors.

Key Market Trends

The rise of collaborative robotics, or cobots, represents a significant trend reshaping the Global Automation Control Components Devices Market by enabling closer human-robot interaction and enhancing production flexibility. These robots are designed to work safely alongside human operators without extensive safety caging, making automation accessible for diverse tasks and environments. According to the International Federation of Robotics, cobots achieved a market share of 10.5% of industrial robots installed worldwide in 2023, reflecting their growing adoption. This growth is further underscored by leading manufacturers; for instance, Universal Robots reported its fourth-quarter 2023 revenue reached $103 million, marking a 21% increase over the same period in 2022, with its heavy payload cobots, the UR20 and UR30, contributing 30% of that quarter's revenue. This expansion highlights the market's demand for components that support intuitive programming, advanced safety features, and adaptable robotic solutions.

Concurrently, sustainable and energy-efficient automation design is emerging as a pivotal factor influencing the market for automation control components. This trend is driven by increasing environmental regulations, corporate sustainability goals, and the imperative to reduce energy consumption in industrial processes. Manufacturers are prioritizing automation solutions that minimize waste, optimize resource utilization, and offer lower carbon footprints throughout their lifecycle. The National Association of Manufacturers identified "Meeting Increased Scrutiny on Sustainability" as one of its top eight manufacturing trends for 2024, signaling its critical importance across the industry. Demonstrating this commitment, Schneider Electric announced in February 2025 that its energy-saving products, software, and services had enabled customers to save and avoid 679 million tonnes of CO2 emissions since 2018, while its Zero Carbon Project resulted in a 40% reduction in supplier emissions by the end of 2024. Such advancements drive innovation in component design, focusing on power-optimized controllers, efficient motors, and intelligent energy management systems.

Segmental Insights

The Oil & Gas segment is experiencing rapid growth in the Global Automation Control Components Devices Market due to the imperative for enhanced operational efficiency and substantial cost reduction across the entire value chain. The industry increasingly leverages automation to optimize complex processes, minimize downtime, and boost productivity in both conventional and unconventional resource extraction. Furthermore, stringent safety regulations and the growing demand for secure operations in hazardous environments drive the adoption of advanced automation and control systems, including solutions for predictive maintenance and real-time monitoring. This integration of sophisticated digital technologies ensures reliable performance and adherence to evolving environmental and safety standards.

Regional Insights

North America leads the global automation control components devices market due to its early adoption of advanced manufacturing technologies and substantial investments in industrial modernization. The region's robust industrial landscape, encompassing sectors like automotive, aerospace, and oil and gas, generates consistent demand for sophisticated automation solutions. This leadership is further supported by proactive governmental policies, including incentives for industrial innovation and investments in advanced technologies. Moreover, stringent regulatory frameworks and a strong emphasis on workplace safety standards compel businesses to implement automation, driving continuous market growth and technological advancements within the region.

Recent Developments

• In October 2024, Siemens announced that its collaboration with Microsoft on the Siemens Industrial Copilot reached a new level, with a global rollout planned to begin in early 2025. This breakthrough in industrial AI combines Siemens' domain expertise with Microsoft Azure OpenAI Service to simplify programming for logic controllers and enhance efficiency in demanding manufacturing and automation environments. Over 100 companies were already utilizing the Copilot to streamline processes and address labor shortages. thyssenkrupp Automation Engineering, a co-creation partner, plans to integrate this AI-powered assistant across its machinery globally.

• In June 2024, ABB initiated its 2024 Robotics AI Challenge, focusing on fostering innovation in artificial intelligence solutions for robotics. This annual global challenge sought collaborations with startups to advance AI in areas such as natural language programming, skill learning, and autonomous decision-making for robots. The initiative underscores ABB's commitment to breakthrough research in automation control devices, aiming to enhance the capabilities of industrial and collaborative robots. Participants gained opportunities to contribute to the future of robotics and automation, with a prize pool that included potential partnerships with ABB.

• In May 2024, Siemens introduced a new Simatic Automation Workstation, representing a significant breakthrough in automation technology. This innovation allows manufacturers to consolidate the functions of a hardware PLC, a conventional HMI, and an edge device into a single software-based workstation. The Simatic Workstation aims to streamline factory automation and enhance security by integrating Information Technology (IT) workflows into Operational Technology (OT) environments. Ford Motor Company was the initial customer to deploy this technology within its manufacturing facilities, indicating its direct relevance to advancing global automation control components.

• In April 2024, Rockwell Automation launched the FLEXLINE 3500, a new low voltage motor control center (MCC) designed for IEC markets worldwide. This product provides centralized motor control solutions, enabling manufacturers to access production data, improve uptime, and increase productivity through a suite of smart products. The FLEXLINE 3500 MCC integrates with smart motor control devices to deliver real-time operational and diagnostic data for critical equipment. This launch at Hannover Messe 2024 highlighted its capability to enhance energy efficiency and reduce power consumption in various industrial applications, directly impacting the global automation control components market.

Key Market Players

• Rockwell Automation Inc.
• Siemens AG
• Schneider Electric SE
• ABB Ltd.
• Honeywell International Inc.
• Mitsubishi Electric Corporation
• Omron Corporation
• Emerson Electric Co.
• Yokogawa Electric Corporation
• Phoenix Contact USA Inc.

Report Scope:

In this report, the Global Automation Control Components Devices Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Automation Control Components Devices Market, By Type:

o   Relays/Couplers

o   Connectors

o   Switches

o   Encoders/Potentiometers

• Automation Control Components Devices Market, By End Use:

o   Automotive

o   Mining & Metals

o   Energy & Power

o   Manufacturing

o   Electronics & Semiconductor

o   Aerospace & Defense

o   Oil & Gas

o   Others

• Automation Control Components Devices Market, By Region:

o   North America

§  United States

§  Canada

§  Mexico

o   Europe

§  France

§  United Kingdom

§  Italy

§  Germany

§  Spain

o   Asia Pacific

§  China

§  India

§  Japan

§  Australia

§  South Korea

o   South America

§  Brazil

§  Argentina

§  Colombia

o   Middle East & Africa

§  South Africa

§  Saudi Arabia

§  UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Automation Control Components Devices Market.

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Global Automation Control Components Devices Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

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