Aluminium-Extrusion Market Size and Outlook 2031

Report Description

Forecast Period	2027-2031
Market Size (2025)	USD 59.79 Billion
CAGR (2026-2031)	7.32%
Fastest Growing Segment	Building & Construction
Largest Market	Asia Pacific
Market Size (2031)	USD 91.35 Billion

Market Overview

The Global Aluminium-Extrusion Market will grow from USD 59.79 Billion in 2025 to USD 91.35 Billion by 2031 at a 7.32% CAGR. Aluminium extrusion involves shaping heated aluminium alloy by forcing it through a die to create profiles with specific cross sectional designs. The market is fundamentally driven by the automotive sector demand for lightweight components to enhance electric vehicle performance and fuel efficiency. Additionally, the construction industry supports growth through the rising need for sustainable building materials and structural frameworks required for modern infrastructure projects.

According to the Aluminum Association, in 2024, shipments of extruded products in the United States and Canada totaled 383.2 million pounds during the month of March. However, a significant challenge that could impede market expansion is the fluctuation in raw material prices and high energy costs which create financial uncertainty for manufacturers and potentially reduce profit margins.

Key Market Drivers

The Increasing Investment in Solar Energy and Renewable Power Generation Infrastructure acts as a primary catalyst for the global aluminium extrusion market. As nations transition toward sustainable energy sources, the demand for extruded aluminium profiles has surged, particularly for use in solar photovoltaic (PV) frames and mounting structures due to their high strength-to-weight ratio and corrosion resistance. This sector has become a critical revenue stream for extruders, offsetting weaker demand in traditional segments like building and construction. According to Fastmarkets, July 2024, in the 'Demand for aluminium in green transition supporting otherwise challenging downstream markets' report, the solar photovoltaic industry's aluminium consumption is projected to reach 4 million tonnes in 2024, representing a massive increase from previous years driven by the global green shift.

The Accelerated Adoption of Lightweight Materials in the Automotive and Electric Vehicle Sectors further propels market expansion. Automotive manufacturers are increasingly utilizing aluminium extrusions to reduce vehicle weight, thereby extending the range of electric vehicles and improving fuel efficiency in internal combustion engines. This trend is necessitating the production of complex, high-precision extruded alloys for battery enclosures, crash management systems, and body-in-white components. According to Fastmarkets, August 2024, in the 'European automotive aluminium demand set to slow' analysis, the European light vehicle sector utilized 3.35 million tonnes of aluminium in 2023, underscoring the material's established role in modern transport manufacturing. To meet these rising industrial demands, supply chains are adjusting; according to the International Aluminium Institute, in 2024, global primary aluminium production reached 48.2 million tonnes during the first eight months of the year.

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Key Market Challenges

Fluctuation in raw material prices and high energy costs significantly hinders the expansion of the Global Aluminium-Extrusion Market by destabilizing production economics. Manufacturers face intense pressure as volatile input costs, particularly for electricity and aluminium billets, erode profit margins and complicate long-term financial planning. These rising operational expenses often necessitate price increases for finished extruded profiles, which can dampen demand from cost-sensitive sectors such as construction and industrial manufacturing. Consequently, producers may be forced to curtail output or delay capacity expansions to mitigate financial risks, thereby slowing the overall momentum of the market.

The tangible impact of these economic headwinds is evident in recent industry performance metrics. According to the Aluminum Association, in the first quarter of 2024, shipments of extruded products in the United States and Canada declined by 5.4 percent compared to the same period in the previous year. This contraction highlights how persistent cost pressures and market uncertainties directly translate into reduced trade volumes, effectively stalling growth within the extrusion sector despite the underlying demand from end-use industries.

Key Market Trends

The Growing Adoption of Recycled Aluminium Billets for Low-Carbon Manufacturing is fundamentally reshaping the market as extruders prioritize circular economy principles to lower embodied carbon in finished products. This trend is distinct from general sustainability goals, as it specifically involves the technological retrofitting of casthouses to process high volumes of post-consumer scrap (PCS) into premium extrusion ingots, thereby decoupling production from energy-intensive primary smelting. This operational shift is quantified by major industry players aggressively expanding their scrap utilization capacities to meet client specifications for greener alloys. According to Norsk Hydro, October 2024, in the 'Hydro invests in recycling to accelerate emission cuts' update, the company recycled 443,760 tonnes of post-consumer scrap in 2023, representing a 38 percent increase compared to the previous year, highlighting the rapid industrial scaling of this circular manufacturing approach.

Simultaneously, the Rising Utilization of Aluminium Profiles in Modular and Prefabricated Construction is creating a resilient demand channel that outperforms traditional on-site building methods. As urbanization demands faster project turnaround times, the pre-engineered precision and high strength-to-weight ratio of aluminium extrusions make them indispensable for off-site manufacturing (OSM) of unitized facades and structural modules. This segment continues to expand even when the broader construction industry faces headwinds from economic pressures. According to the Council for Aluminium in Building, May 2024, in the 'CAB Members Report Sales Growth Despite Rising Costs' report, 77 percent of members on net balance anticipated increases in sales volumes for the upcoming quarter, demonstrating strong sector-specific confidence despite the wider construction industry's forecasted output decline.

Segmental Insights

The Building & Construction segment is emerging as the fastest-growing vertical in the Global Aluminium-Extrusion Market, driven by rapid global urbanization and a decisive shift toward sustainable infrastructure. Governments and institutions, such as the U.S. Green Building Council, are increasingly enforcing strict energy-efficiency standards that favor recyclable, high-performance materials. Aluminium extrusions are essential to meeting these mandates due to their exceptional strength-to-weight ratio and corrosion resistance, which enable the creation of durable, lightweight facades and structural components. This widespread regulatory push for eco-friendly urban development is significantly accelerating demand for extruded products across residential and commercial projects.

Regional Insights

Asia Pacific commands the Global Aluminium-Extrusion Market, driven fundamentally by aggressive industrial expansion in China, India, and Southeast Asian nations. The region’s dominance is anchored in the construction sector, where rapid urbanization and government infrastructure mandates create sustained demand for extruded profiles. Concurrently, the booming automotive manufacturing hub increasingly utilizes aluminium for weight reduction and electric vehicle efficiency. This robust consumption ecosystem, combined with large-scale local production capacities and favorable raw material access, cements Asia Pacific’s position as the central engine of the global industry.

Recent Developments

In October 2024, Hydro Extrusions inaugurated a new state-of-the-art indirect extrusion press and an expanded recycling facility at its plant in Cressona, Pennsylvania. The $100 million investment replaced aging equipment with advanced technology to improve productivity and sustainability while increasing the site's recycling capacity by approximately 50,000 tonnes. This modernization project positions the facility to meet the rising demand for low-carbon aluminium profiles in the North American automotive, distribution, and industrial markets.
In October 2024, Constellium showcased its latest innovations at the ALUMINIUM 2024 trade fair in Düsseldorf, featuring advanced aluminium solutions for the automotive and industrial sectors. A key highlight was the presentation of its new Crash Management Systems, which are manufactured using over 90% post-consumer recycled aluminium scrap. This development, part of the company's CirConAl research project, demonstrates the viability of using high-recycled-content alloys in critical structural applications without compromising performance or safety.
In August 2024, the Chairman of Hindalco Industries announced a comprehensive investment plan of $10 billion to expand its production capacities in India and the United States. As part of this strategic initiative, the company highlighted the development of its downstream facilities, including the recently operational aluminium extrusion plant in Silvassa. This facility is designed to cater to the growing demand for high-end aluminium solutions in the electric vehicle sector, aligning with the company's broader focus on value-added products and sustainable manufacturing.
In June 2024, Shape Corp., a global tier-one automotive supplier, celebrated the grand opening of its new manufacturing facility in Tanner, Alabama. This expansion aims to enhance the company's production capabilities for lightweight aluminum components, including complex roll-formed and extrusion-based assemblies essential for automotive crash management systems. The new site reinforces the company's commitment to supporting the automotive industry's shift toward lighter, more fuel-efficient, and safer vehicles through advanced material processing technologies.

Key Market Players

Arconic Corporation
Bahrain Aluminium Extrusion Co.
GALCO GROUP
Aluminium Products Company
CENTURY EXTRUSIONS LIMITED
Constellium N. V.
China Zhongwang
Kaiser Aluminum
JINDAL ALUMINIUM LIMITED
Hindalco Industries Limited

By End-Use Industry	By Alloy Type	By Shape	By Region
Building & Construction Automotive & Transportation Electrical & Electronics Consumer Durables and Others	1000 Series 2000 Series 3000 Series 5000 Series 6000 Series and 7000 Series	Composite Shapes Rods & Bars and Pipes & Tubes	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Aluminium-Extrusion Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Aluminium-Extrusion Market, By End-Use Industry:

Building & Construction
Automotive & Transportation
Electrical & Electronics
Consumer Durables and Others

Aluminium-Extrusion Market, By Alloy Type:

1000 Series
2000 Series
3000 Series
5000 Series
6000 Series and 7000 Series

Aluminium-Extrusion Market, By Shape:

Composite Shapes
Rods & Bars and Pipes & Tubes

Aluminium-Extrusion Market, By Region:

North America

United States
Canada
Mexico

Europe

France
United Kingdom
Italy
Germany
Spain

Asia Pacific

China
India
Japan
Australia
South Korea

South America

Brazil
Argentina
Colombia

Middle East & Africa

South Africa
Saudi Arabia
UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Aluminium-Extrusion Market.

Available Customizations:

Global Aluminium-Extrusion Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

Detailed analysis and profiling of additional market players (up to five).

Global Aluminium-Extrusion Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]

Table of content

1. Product Overview

1.1. Market Definition

1.2. Scope of the Market

1.2.1. Markets Covered

1.2.2. Years Considered for Study

1.2.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study

2.2. Baseline Methodology

2.3. Key Industry Partners

2.4. Major Association and Secondary Sources

2.5. Forecasting Methodology

2.6. Data Triangulation & Validation

2.7. Assumptions and Limitations

3. Executive Summary

3.1. Overview of the Market

3.2. Overview of Key Market Segmentations

3.3. Overview of Key Market Players

3.4. Overview of Key Regions/Countries

3.5. Overview of Market Drivers, Challenges, Trends

4. Voice of Customer

5. Global Aluminium-Extrusion Market Outlook

5.1. Market Size & Forecast

5.1.1. By Value

5.2. Market Share & Forecast

5.2.1. By End-Use Industry (Building & Construction, Automotive & Transportation, Electrical & Electronics, Consumer Durables and Others)

5.2.2. By Alloy Type (1000 Series, 2000 Series, 3000 Series, 5000 Series, 6000 Series and 7000 Series)

5.2.3. By Shape (Composite Shapes, Rods & Bars and Pipes & Tubes)

5.2.4. By Region

5.2.5. By Company (2025)

5.3. Market Map

6. North America Aluminium-Extrusion Market Outlook

6.1. Market Size & Forecast

6.1.1. By Value

6.2. Market Share & Forecast

6.2.1. By End-Use Industry

6.2.2. By Alloy Type

6.2.3. By Shape

6.2.4. By Country

6.3. North America: Country Analysis

6.3.1. United States Aluminium-Extrusion Market Outlook

6.3.1.1. Market Size & Forecast

6.3.1.1.1. By Value

6.3.1.2. Market Share & Forecast

6.3.1.2.1. By End-Use Industry

6.3.1.2.2. By Alloy Type

6.3.1.2.3. By Shape

6.3.2. Canada Aluminium-Extrusion Market Outlook

6.3.2.1. Market Size & Forecast

6.3.2.1.1. By Value

6.3.2.2. Market Share & Forecast

6.3.2.2.1. By End-Use Industry

6.3.2.2.2. By Alloy Type

6.3.2.2.3. By Shape

6.3.3. Mexico Aluminium-Extrusion Market Outlook

6.3.3.1. Market Size & Forecast

6.3.3.1.1. By Value

6.3.3.2. Market Share & Forecast

6.3.3.2.1. By End-Use Industry

6.3.3.2.2. By Alloy Type

6.3.3.2.3. By Shape

7. Europe Aluminium-Extrusion Market Outlook

7.1. Market Size & Forecast

7.1.1. By Value

7.2. Market Share & Forecast

7.2.1. By End-Use Industry

7.2.2. By Alloy Type

7.2.3. By Shape

7.2.4. By Country

7.3. Europe: Country Analysis

7.3.1. Germany Aluminium-Extrusion Market Outlook

7.3.1.1. Market Size & Forecast

7.3.1.1.1. By Value

7.3.1.2. Market Share & Forecast

7.3.1.2.1. By End-Use Industry

7.3.1.2.2. By Alloy Type

7.3.1.2.3. By Shape

7.3.2. France Aluminium-Extrusion Market Outlook

7.3.2.1. Market Size & Forecast

7.3.2.1.1. By Value

7.3.2.2. Market Share & Forecast

7.3.2.2.1. By End-Use Industry

7.3.2.2.2. By Alloy Type

7.3.2.2.3. By Shape

7.3.3. United Kingdom Aluminium-Extrusion Market Outlook

7.3.3.1. Market Size & Forecast

7.3.3.1.1. By Value

7.3.3.2. Market Share & Forecast

7.3.3.2.1. By End-Use Industry

7.3.3.2.2. By Alloy Type

7.3.3.2.3. By Shape

7.3.4. Italy Aluminium-Extrusion Market Outlook

7.3.4.1. Market Size & Forecast

7.3.4.1.1. By Value

7.3.4.2. Market Share & Forecast

7.3.4.2.1. By End-Use Industry

7.3.4.2.2. By Alloy Type

7.3.4.2.3. By Shape

7.3.5. Spain Aluminium-Extrusion Market Outlook

7.3.5.1. Market Size & Forecast

7.3.5.1.1. By Value

7.3.5.2. Market Share & Forecast

7.3.5.2.1. By End-Use Industry

7.3.5.2.2. By Alloy Type

7.3.5.2.3. By Shape

8. Asia Pacific Aluminium-Extrusion Market Outlook

8.1. Market Size & Forecast

8.1.1. By Value

8.2. Market Share & Forecast

8.2.1. By End-Use Industry

8.2.2. By Alloy Type

8.2.3. By Shape

8.2.4. By Country

8.3. Asia Pacific: Country Analysis

8.3.1. China Aluminium-Extrusion Market Outlook

8.3.1.1. Market Size & Forecast

8.3.1.1.1. By Value

8.3.1.2. Market Share & Forecast

8.3.1.2.1. By End-Use Industry

8.3.1.2.2. By Alloy Type

8.3.1.2.3. By Shape

8.3.2. India Aluminium-Extrusion Market Outlook

8.3.2.1. Market Size & Forecast

8.3.2.1.1. By Value

8.3.2.2. Market Share & Forecast

8.3.2.2.1. By End-Use Industry

8.3.2.2.2. By Alloy Type

8.3.2.2.3. By Shape

8.3.3. Japan Aluminium-Extrusion Market Outlook

8.3.3.1. Market Size & Forecast

8.3.3.1.1. By Value

8.3.3.2. Market Share & Forecast

8.3.3.2.1. By End-Use Industry

8.3.3.2.2. By Alloy Type

8.3.3.2.3. By Shape

8.3.4. South Korea Aluminium-Extrusion Market Outlook

8.3.4.1. Market Size & Forecast

8.3.4.1.1. By Value

8.3.4.2. Market Share & Forecast

8.3.4.2.1. By End-Use Industry

8.3.4.2.2. By Alloy Type

8.3.4.2.3. By Shape

8.3.5. Australia Aluminium-Extrusion Market Outlook

8.3.5.1. Market Size & Forecast

8.3.5.1.1. By Value

8.3.5.2. Market Share & Forecast

8.3.5.2.1. By End-Use Industry

8.3.5.2.2. By Alloy Type

8.3.5.2.3. By Shape

9. Middle East & Africa Aluminium-Extrusion Market Outlook

9.1. Market Size & Forecast

9.1.1. By Value

9.2. Market Share & Forecast

9.2.1. By End-Use Industry

9.2.2. By Alloy Type

9.2.3. By Shape

9.2.4. By Country

9.3. Middle East & Africa: Country Analysis

9.3.1. Saudi Arabia Aluminium-Extrusion Market Outlook

9.3.1.1. Market Size & Forecast

9.3.1.1.1. By Value

9.3.1.2. Market Share & Forecast

9.3.1.2.1. By End-Use Industry

9.3.1.2.2. By Alloy Type

9.3.1.2.3. By Shape

9.3.2. UAE Aluminium-Extrusion Market Outlook

9.3.2.1. Market Size & Forecast

9.3.2.1.1. By Value

9.3.2.2. Market Share & Forecast

9.3.2.2.1. By End-Use Industry

9.3.2.2.2. By Alloy Type

9.3.2.2.3. By Shape

9.3.3. South Africa Aluminium-Extrusion Market Outlook

9.3.3.1. Market Size & Forecast

9.3.3.1.1. By Value

9.3.3.2. Market Share & Forecast

9.3.3.2.1. By End-Use Industry

9.3.3.2.2. By Alloy Type

9.3.3.2.3. By Shape

10. South America Aluminium-Extrusion Market Outlook

10.1. Market Size & Forecast

10.1.1. By Value

10.2. Market Share & Forecast

10.2.1. By End-Use Industry

10.2.2. By Alloy Type

10.2.3. By Shape

10.2.4. By Country

10.3. South America: Country Analysis

10.3.1. Brazil Aluminium-Extrusion Market Outlook

10.3.1.1. Market Size & Forecast

10.3.1.1.1. By Value

10.3.1.2. Market Share & Forecast

10.3.1.2.1. By End-Use Industry

10.3.1.2.2. By Alloy Type

10.3.1.2.3. By Shape

10.3.2. Colombia Aluminium-Extrusion Market Outlook

10.3.2.1. Market Size & Forecast

10.3.2.1.1. By Value

10.3.2.2. Market Share & Forecast

10.3.2.2.1. By End-Use Industry

10.3.2.2.2. By Alloy Type

10.3.2.2.3. By Shape

10.3.3. Argentina Aluminium-Extrusion Market Outlook

10.3.3.1. Market Size & Forecast

10.3.3.1.1. By Value

10.3.3.2. Market Share & Forecast

10.3.3.2.1. By End-Use Industry

10.3.3.2.2. By Alloy Type

10.3.3.2.3. By Shape

11. Market Dynamics

11.1. Drivers

11.2. Challenges

12. Market Trends & Developments

12.1. Merger & Acquisition (If Any)

12.2. Product Launches (If Any)

12.3. Recent Developments

13. Global Aluminium-Extrusion Market: SWOT Analysis

14. Porter's Five Forces Analysis

14.1. Competition in the Industry

14.2. Potential of New Entrants

14.3. Power of Suppliers

14.4. Power of Customers

14.5. Threat of Substitute Products

15. Competitive Landscape

15.1. Arconic Corporation

15.1.1. Business Overview

15.1.2. Products & Services

15.1.3. Recent Developments

15.1.4. Key Personnel

15.1.5. SWOT Analysis

15.2. Bahrain Aluminium Extrusion Co.

15.3. GALCO GROUP

15.4. Aluminium Products Company

15.5. CENTURY EXTRUSIONS LIMITED

15.6. Constellium N. V.

15.7. China Zhongwang

15.8. Kaiser Aluminum

15.9. JINDAL ALUMINIUM LIMITED

15.10. Hindalco Industries Limited

16. Strategic Recommendations

17. About Us & Disclaimer

Report Description

Table of content

Figures and Tables

Frequently asked questions

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