Aircraft Propeller Market Size and Outlook 2031

Report Description

Forecast Period	2027-2031
Market Size (2025)	USD 336.97 Million
CAGR (2026-2031)	6.19%
Fastest Growing Segment	Commercial Aviation
Largest Market	North America
Market Size (2031)	USD 483.16 Million

Market Overview

The Global Aircraft Propeller Market will grow from USD 336.97 Million in 2025 to USD 483.16 Million by 2031 at a 6.19% CAGR. An aircraft propeller is a rotating airfoil powered by an engine that converts rotational energy into linear thrust to propel an aircraft forward. The global market is primarily driven by the rising demand for fuel-efficient turboprop aircraft in regional commercial aviation and the expanding production of military unmanned aerial vehicles. Furthermore, the sustained growth in general aviation and flight training academies necessitates a continuous supply of piston-engine aircraft, which serves as a fundamental pillar for market demand distinct from technological trends.

Despite this positive trajectory, the sector faces a significant challenge regarding supply chain disruptions that affect the availability of raw materials and engine components. These logistical constraints often lead to extended lead times and can impede production schedules for propeller manufacturers. According to the General Aviation Manufacturers Association, in 2025, first quarter shipment data indicated a 23 percent increase in turboprop airplane deliveries compared to the prior year, demonstrating strong demand resilience amidst these industrial hurdles.

Key Market Drivers

The Rapid Expansion of the Commercial and Military UAV Sector is acting as a primary catalyst for market development, fundamentally altering the production landscape for propeller systems. As defense agencies and commercial entities prioritize unmanned aerial vehicles for surveillance, logistics, and combat operations, there is a parallel requirement for specialized, high-efficiency propellers designed for lighter composite airframes. This trend is exemplified by major government modernization efforts that rely heavily on autonomous systems. According to Defense News, in August 2024, in the 'Pentagon begins awarding contracts for next round of Replicator' article, the U.S. Department of Defense secured nearly $1 billion for the Replicator initiative to field thousands of autonomous systems, creating a substantial volume channel for propeller manufacturers catering to this specific class of aircraft.

Simultaneously, the Surge in General Aviation and Pilot Training Activities is bolstering demand for piston-engine aircraft and their associated propeller assemblies. Flight schools globally are expanding their fleets to address the acute pilot shortage, necessitating a consistent supply of durable, training-grade propellers. According to the General Aviation Manufacturers Association, in December 2024, in the 'Third Quarter 2024 General Aviation Aircraft Shipment and Billing Report', shipment data indicated a 7.5 percent year-over-year increase in piston airplane deliveries, a segment that heavily relies on propeller propulsion. This sustained demand is further evidenced by strong order pipelines across the industry; according to Textron Aviation, in October 2024, in the 'Textron Reports Third Quarter 2024 Results', the company reported a backlog of $7.6 billion, highlighting the resilience of the market for turboprop and piston aircraft despite broader supply chain challenges.

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Key Market Challenges

Supply chain disruptions governing the availability of raw materials and engine components present a formidable barrier to the Global Aircraft Propeller Market. This logistical instability directly hampers manufacturing capabilities, as the production of modern propellers requires a steady inflow of specialized composites, aluminum alloys, and precision-machined hub components. When these upstream inputs are delayed, manufacturers face extended lead times and are forced to slow assembly lines, preventing them from fulfilling existing orders efficiently. Consequently, the inability to source essential parts creates a bottleneck that restricts revenue realization, regardless of how robust the order books may appear.

The impact of these constraints is evident in recent industry performance metrics which highlight a disconnect between market interest and actual output. According to the General Aviation Manufacturers Association, in 2024, turboprop airplane shipments declined by 1.9 percent to 626 units compared to the previous year. This contraction in deliveries, occurring despite strong global demand for regional aviation, illustrates how supply chain fragility directly forces original equipment manufacturers to cap production rates, thereby limiting the immediate growth potential of the propeller market.

Key Market Trends

The Integration of Propellers with Electric and Hybrid-Electric Propulsion Architectures is fundamentally reshaping aerodynamic design requirements within the sector. As the aviation industry pursues decarbonization, manufacturers are engineering specialized low-noise propellers capable of handling the high-torque, low-RPM characteristics unique to electric motors. This technological shift is moving beyond prototyping into mass industrialization, necessitating dedicated production lines for advanced air mobility components. According to Joby Aviation, October 2025, in the 'Joby Adds to the History of Propeller Blade Manufacturing in Dayton, Ohio' press release, the company commenced operations at a new manufacturing facility projected to produce up to 15,000 propeller blades annually, specifically tailored for its electric air taxi fleet.

Simultaneously, the Accelerating Adoption of Lightweight Carbon Fiber and Composite Blades is displacing traditional aluminum and wood designs across both original equipment and aftermarket segments. This transition is driven by the critical need for weight reduction and unlimited blade life, which directly enhances aircraft range and reduces maintenance intervals. The material shift is particularly prominent in upgrade programs where operators seek to modernize legacy turboprop performance. According to The Blackhawk Group, April 2025, in the 'Blackhawk Launches STC Program for Hartzell 5-Blade Composite Propeller' announcement, the introduction of a new composite propeller system for the King Air 350 results in a total weight saving of approximately 20 pounds per aircraft compared to standard aluminum assemblies, validating the operational efficiency gains of composite materials.

Segmental Insights

The commercial aviation segment is recognized as the fastest-growing area in the Global Aircraft Propeller Market due to heightened demand for regional connectivity and fleet modernization. Airlines are increasingly adopting turboprop aircraft for short-haul routes, as these models provide significant fuel efficiency advantages over regional jets. This shift is supported by strict oversight from regulatory bodies like the Federal Aviation Administration, which validates the safety and performance of evolving propeller designs. Consequently, the push for economical regional travel continues to drive substantial requirements for propeller assemblies within the commercial sector.

Regional Insights

North America maintains a dominant position in the global aircraft propeller market due to a high concentration of original equipment manufacturers and a well-established general aviation sector. The region benefits from substantial defense spending, which drives the procurement and maintenance of military turboprop transport and trainer aircraft. Furthermore, the United States possesses a vast fleet of private and commercial propeller-driven aircraft, creating consistent demand for aftermarket components and repairs. Stringent compliance mandates from the Federal Aviation Administration regarding airworthiness and certification also support market stability by ensuring regular upgrades and adherence to rigorous safety standards.

Recent Developments

In October 2025, Dowty Propellers entered into a strengthened collaboration agreement with Marshall Aerospace to optimize maintenance support for the Lockheed Martin C-130J Super Hercules fleet. This strategic partnership established a standardized pricing structure for the repair and overhaul of the aircraft's composite propeller systems, aiming to reduce operational complexity for global customers. The agreement was designed to leverage the combined engineering expertise of both organizations, ensuring that operators receive cost-effective and streamlined services. Company officials stated that this initiative would significantly enhance the availability and reliability of propeller support for the widely utilized tactical airlifter.
In July 2025, McCauley Propeller Systems announced that its high-performance C780 propeller had transitioned to becoming the standard factory equipment for all new Beechcraft King Air 360 aircraft. Previously offered as an optional upgrade, this four-blade aluminum propeller features a swept blade design and a 105-inch diameter. The company highlighted that the system provides a weight reduction of nearly 50 pounds compared to legacy options and offers an extended time between overhaul of 5,000 hours. This product integration followed successful certifications from major aviation authorities, solidifying the propeller's position in the regional turboprop market.
In March 2024, Hartzell Propeller acquired the assets of WhirlWind Propellers to significantly expand its product portfolio within the light-sport and experimental aircraft sectors. This strategic transaction enabled the company to incorporate advanced carbon composite manufacturing techniques and rapid prototyping capabilities developed by the acquired firm. Management confirmed that the WhirlWind brand would be retained alongside its existing line of constant-speed and ground-adjustable propellers. The acquisition was designed to enhance the manufacturer's development speed for new applications, particularly in the growing unmanned and light aviation markets, ensuring continued innovation in composite blade technology.
In March 2024, MT-Propeller achieved Federal Aviation Administration type certification for its newly developed four-blade MTV-4-1 propeller, specifically engineered for the F-82 Twin Mustang and P-51 aircraft. The German manufacturer created this modern composite system to resolve critical supply chain issues regarding airworthy vintage propeller parts. Certified for engines producing up to 2,200 shaft horsepower, the propeller utilizes natural composite blades with stainless steel leading edges and offers an unlimited fatigue life. This technical breakthrough allows operators of historic warbirds to maintain flight readiness with enhanced reliability while preserving the aircraft's traditional aesthetic profile.

Key Market Players

MT-Propeller Entwicklung GmbH
Hartzell Propeller Inc.
McCauley Propeller Systems
Dowty Propellers
Sensenich Propeller Company
Whirlwind Propellers
Ratier-Figeac
MT-Propeller
APC Propellers
Hamilton Standard

By End-User	By Application	By Region
Original Equipment Manufacturer (OEM) Aftermarket	Commercial Military General Aviation	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Aircraft Propeller Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

Aircraft Propeller Market, By End-User:

Original Equipment Manufacturer (OEM)
Aftermarket

Aircraft Propeller Market, By Application:

Commercial
Military
General Aviation

Aircraft Propeller Market, By Region:

North America

United States
Canada
Mexico

Europe

France
United Kingdom
Italy
Germany
Spain

Asia Pacific

China
India
Japan
Australia
South Korea

South America

Brazil
Argentina
Colombia

Middle East & Africa

South Africa
Saudi Arabia
UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies present in the Global Aircraft Propeller Market.

Available Customizations:

Global Aircraft Propeller Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

Detailed analysis and profiling of additional market players (up to five).

Global Aircraft Propeller Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]

Table of content

1. Product Overview

1.1. Market Definition

1.2. Scope of the Market

1.2.1. Markets Covered

1.2.2. Years Considered for Study

1.2.3. Key Market Segmentations

2. Research Methodology

2.1. Objective of the Study

2.2. Baseline Methodology

2.3. Key Industry Partners

2.4. Major Association and Secondary Sources

2.5. Forecasting Methodology

2.6. Data Triangulation & Validation

2.7. Assumptions and Limitations

3. Executive Summary

3.1. Overview of the Market

3.2. Overview of Key Market Segmentations

3.3. Overview of Key Market Players

3.4. Overview of Key Regions/Countries

3.5. Overview of Market Drivers, Challenges, Trends

4. Voice of Customer

5. Global Aircraft Propeller Market Outlook

5.1. Market Size & Forecast

5.1.1. By Value

5.2. Market Share & Forecast

5.2.1. By End-User (Original Equipment Manufacturer (OEM), Aftermarket)

5.2.2. By Application (Commercial, Military, General Aviation)

5.2.3. By Region

5.2.4. By Company (2025)

5.3. Market Map

6. North America Aircraft Propeller Market Outlook

6.1. Market Size & Forecast

6.1.1. By Value

6.2. Market Share & Forecast

6.2.1. By End-User

6.2.2. By Application

6.2.3. By Country

6.3. North America: Country Analysis

6.3.1. United States Aircraft Propeller Market Outlook

6.3.1.1. Market Size & Forecast

6.3.1.1.1. By Value

6.3.1.2. Market Share & Forecast

6.3.1.2.1. By End-User

6.3.1.2.2. By Application

6.3.2. Canada Aircraft Propeller Market Outlook

6.3.2.1. Market Size & Forecast

6.3.2.1.1. By Value

6.3.2.2. Market Share & Forecast

6.3.2.2.1. By End-User

6.3.2.2.2. By Application

6.3.3. Mexico Aircraft Propeller Market Outlook

6.3.3.1. Market Size & Forecast

6.3.3.1.1. By Value

6.3.3.2. Market Share & Forecast

6.3.3.2.1. By End-User

6.3.3.2.2. By Application

7. Europe Aircraft Propeller Market Outlook

7.1. Market Size & Forecast

7.1.1. By Value

7.2. Market Share & Forecast

7.2.1. By End-User

7.2.2. By Application

7.2.3. By Country

7.3. Europe: Country Analysis

7.3.1. Germany Aircraft Propeller Market Outlook

7.3.1.1. Market Size & Forecast

7.3.1.1.1. By Value

7.3.1.2. Market Share & Forecast

7.3.1.2.1. By End-User

7.3.1.2.2. By Application

7.3.2. France Aircraft Propeller Market Outlook

7.3.2.1. Market Size & Forecast

7.3.2.1.1. By Value

7.3.2.2. Market Share & Forecast

7.3.2.2.1. By End-User

7.3.2.2.2. By Application

7.3.3. United Kingdom Aircraft Propeller Market Outlook

7.3.3.1. Market Size & Forecast

7.3.3.1.1. By Value

7.3.3.2. Market Share & Forecast

7.3.3.2.1. By End-User

7.3.3.2.2. By Application

7.3.4. Italy Aircraft Propeller Market Outlook

7.3.4.1. Market Size & Forecast

7.3.4.1.1. By Value

7.3.4.2. Market Share & Forecast

7.3.4.2.1. By End-User

7.3.4.2.2. By Application

7.3.5. Spain Aircraft Propeller Market Outlook

7.3.5.1. Market Size & Forecast

7.3.5.1.1. By Value

7.3.5.2. Market Share & Forecast

7.3.5.2.1. By End-User

7.3.5.2.2. By Application

8. Asia Pacific Aircraft Propeller Market Outlook

8.1. Market Size & Forecast

8.1.1. By Value

8.2. Market Share & Forecast

8.2.1. By End-User

8.2.2. By Application

8.2.3. By Country

8.3. Asia Pacific: Country Analysis

8.3.1. China Aircraft Propeller Market Outlook

8.3.1.1. Market Size & Forecast

8.3.1.1.1. By Value

8.3.1.2. Market Share & Forecast

8.3.1.2.1. By End-User

8.3.1.2.2. By Application

8.3.2. India Aircraft Propeller Market Outlook

8.3.2.1. Market Size & Forecast

8.3.2.1.1. By Value

8.3.2.2. Market Share & Forecast

8.3.2.2.1. By End-User

8.3.2.2.2. By Application

8.3.3. Japan Aircraft Propeller Market Outlook

8.3.3.1. Market Size & Forecast

8.3.3.1.1. By Value

8.3.3.2. Market Share & Forecast

8.3.3.2.1. By End-User

8.3.3.2.2. By Application

8.3.4. South Korea Aircraft Propeller Market Outlook

8.3.4.1. Market Size & Forecast

8.3.4.1.1. By Value

8.3.4.2. Market Share & Forecast

8.3.4.2.1. By End-User

8.3.4.2.2. By Application

8.3.5. Australia Aircraft Propeller Market Outlook

8.3.5.1. Market Size & Forecast

8.3.5.1.1. By Value

8.3.5.2. Market Share & Forecast

8.3.5.2.1. By End-User

8.3.5.2.2. By Application

9. Middle East & Africa Aircraft Propeller Market Outlook

9.1. Market Size & Forecast

9.1.1. By Value

9.2. Market Share & Forecast

9.2.1. By End-User

9.2.2. By Application

9.2.3. By Country

9.3. Middle East & Africa: Country Analysis

9.3.1. Saudi Arabia Aircraft Propeller Market Outlook

9.3.1.1. Market Size & Forecast

9.3.1.1.1. By Value

9.3.1.2. Market Share & Forecast

9.3.1.2.1. By End-User

9.3.1.2.2. By Application

9.3.2. UAE Aircraft Propeller Market Outlook

9.3.2.1. Market Size & Forecast

9.3.2.1.1. By Value

9.3.2.2. Market Share & Forecast

9.3.2.2.1. By End-User

9.3.2.2.2. By Application

9.3.3. South Africa Aircraft Propeller Market Outlook

9.3.3.1. Market Size & Forecast

9.3.3.1.1. By Value

9.3.3.2. Market Share & Forecast

9.3.3.2.1. By End-User

9.3.3.2.2. By Application

10. South America Aircraft Propeller Market Outlook

10.1. Market Size & Forecast

10.1.1. By Value

10.2. Market Share & Forecast

10.2.1. By End-User

10.2.2. By Application

10.2.3. By Country

10.3. South America: Country Analysis

10.3.1. Brazil Aircraft Propeller Market Outlook

10.3.1.1. Market Size & Forecast

10.3.1.1.1. By Value

10.3.1.2. Market Share & Forecast

10.3.1.2.1. By End-User

10.3.1.2.2. By Application

10.3.2. Colombia Aircraft Propeller Market Outlook

10.3.2.1. Market Size & Forecast

10.3.2.1.1. By Value

10.3.2.2. Market Share & Forecast

10.3.2.2.1. By End-User

10.3.2.2.2. By Application

10.3.3. Argentina Aircraft Propeller Market Outlook

10.3.3.1. Market Size & Forecast

10.3.3.1.1. By Value

10.3.3.2. Market Share & Forecast

10.3.3.2.1. By End-User

10.3.3.2.2. By Application

11. Market Dynamics

11.1. Drivers

11.2. Challenges

12. Market Trends & Developments

12.1. Merger & Acquisition (If Any)

12.2. Product Launches (If Any)

12.3. Recent Developments

13. Global Aircraft Propeller Market: SWOT Analysis

14. Porter's Five Forces Analysis

14.1. Competition in the Industry

14.2. Potential of New Entrants

14.3. Power of Suppliers

14.4. Power of Customers

14.5. Threat of Substitute Products

15. Competitive Landscape

15.1. MT-Propeller Entwicklung GmbH

15.1.1. Business Overview

15.1.2. Products & Services

15.1.3. Recent Developments

15.1.4. Key Personnel

15.1.5. SWOT Analysis

15.2. Hartzell Propeller Inc.

15.3. McCauley Propeller Systems

15.4. Dowty Propellers

15.5. Sensenich Propeller Company

15.6. Whirlwind Propellers

15.7. Ratier-Figeac

15.8. MT-Propeller

15.9. APC Propellers

15.10. Hamilton Standard

16. Strategic Recommendations

17. About Us & Disclaimer

Report Description

Table of content

Figures and Tables

Frequently asked questions

What was the market size of the Global Aircraft Propeller Market in 2025?

Which is the dominating region in the Global Aircraft Propeller Market?

Which is the fastest growing segment in the Global Aircraft Propeller Market?

What is the expected growth rate of the Global Aircraft Propeller Market?

Aircraft Propeller Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By End-User (Original Equipment Manufacturer (OEM), Aftermarket), By Application (Commercial, Military, General Aviation), By Region, Competition 2021-2031F

Report Description

Table of content

Figures and Tables

Frequently asked questions

What was the market size of the Global Aircraft Propeller Market in 2025?

Which is the dominating region in the Global Aircraft Propeller Market?

Which is the fastest growing segment in the Global Aircraft Propeller Market?

What is the expected growth rate of the Global Aircraft Propeller Market?