Aircraft Pressure Sensitive Tape Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Aircraft Type (Commercial Aircraft, Regional Aircraft, General Aviation, Military Aircraft, Helicopter), By Tape Type (Specialty Pressure Sensitive Tape, Masking Pressure Sensitive Tape), By Adhesive Type (Silicone Pressure Sensitive Tape, Acrylic Pressure Sensitive Tape, Rubber Pressure Sensitive Tape), By Region & Competition, 2021-2031F

Forecast Period	2027-2031
Market Size (2025)	USD 1.03 Billion
CAGR (2026-2031)	7.76%
Fastest Growing Segment	Silicone Pressure Sensitive Tape
Largest Market	North America
Market Size (2031)	USD 1.61 Billion

Market Overview

The Global Aircraft Pressure Sensitive Tape Market will grow from USD 1.03 Billion in 2025 to USD 1.61 Billion by 2031 at a 7.76% CAGR. Aircraft pressure sensitive tapes are specialized adhesive materials engineered to bond firmly upon contact with light pressure and are utilized extensively for insulation, masking, wire harnessing, and surface protection within aerospace assembly and maintenance. The expansion of this market is fundamentally supported by rising aircraft production rates necessitated by global fleet renewal programs and the increasing adoption of lightweight composite materials that require distinct bonding agents rather than mechanical fasteners.

A significant challenge capable of impeding market expansion is the volatility in raw material supply chains which can disrupt manufacturing schedules and inflate procurement costs. This surge in manufacturing activity driving tape demand is evidenced by recent industry figures. According to the General Aviation Manufacturers Association, in 2024, the value of airplane deliveries increased by 14.3 percent to reach 26.4 billion dollars, underscoring the heightened operational tempo that necessitates consistent supplies of consumables like pressure sensitive tapes.

Key Market Drivers

The surge in global commercial and regional aircraft deliveries stands as a primary catalyst for market growth, directly correlating with increased consumption of masking and surface protection tapes during the assembly phase. Manufacturers rely on these adhesive solutions for temporary protection of sensitive airframe surfaces and permanent applications such as carpet fixation and wire harnessing. This production ramp-up is quantifiable in recent output figures from major OEMs. According to Airbus, July 2024, in the 'Half-Year 2024 Results', the company delivered 323 commercial aircraft to 65 customers, representing a continued recovery in manufacturing rates that drives steady procurement of consumable adhesive materials.

Parallel to new production, the expansion of Aerospace Maintenance, Repair, and Overhaul (MRO) activities significantly bolsters the demand for high-performance tapes used in paint stripping, electrical insulation, and composite repair. As operators extend the service life of existing fleets, the frequency of heavy maintenance checks increases, necessitating substantial volumes of pressure sensitive tapes for masking and component protection. This trend is supported by recent financial disclosures from major MRO providers. According to Lufthansa Technik AG, March 2024, in the 'Annual Report 2023', the company reported that revenue increased by 18 percent year-on-year to reach 6.5 billion Euro, reflecting the intensified demand for maintenance services. Furthermore, robust order backlogs across the industry ensure long-term material requirements. According to Embraer, May 2024, in the '1Q24 Earnings Results', the firm order backlog reached 21.1 billion dollars, highlighting the secured future demand for aerospace manufacturing inputs.

Download Free Sample Report

Key Market Challenges

Volatility in raw material supply chains constitutes a substantial hurdle to the growth of the Global Aircraft Pressure Sensitive Tape Market. This instability creates unpredictability in the availability and pricing of essential chemical components required for adhesive formulations, leading to production delays and inflated procurement costs for tape manufacturers. When manufacturers cannot secure a consistent flow of these inputs, they are unable to meet the stringent Just-In-Time delivery requirements of aerospace assembly lines. Consequently, aircraft original equipment manufacturers face setbacks in their production schedules, forcing them to slow down assembly operations and reducing the immediate intake of consumables such as insulation and masking tapes.

The adverse impact of these supply chain bottlenecks on market demand is substantiated by recent industry data. According to the International Air Transport Association, in 2024, the global aviation sector experienced a 30 percent shortfall in anticipated aircraft deliveries, totaling only 1,254 units, due to persistent supply chain disruptions. This deficit in finalized airframes directly constricts the addressable market for pressure sensitive tapes, as the volume of tape required for wire harnessing and surface protection is intrinsically linked to the number of aircraft successfully completing the assembly process.

Key Market Trends

The substitution of mechanical fasteners with high-strength structural tapes is transforming aerospace assembly by addressing critical needs for aerodynamic efficiency and corrosion prevention. Unlike traditional rivets which create stress concentration points, structural tapes provide a continuous bond line that distributes load evenly while sealing surfaces against moisture ingress. This shift is pivotal in aircraft interiors and secondary structures where manufacturers prioritize lightweighting and smooth aesthetic finishes. The momentum behind this adoption is highlighted by the financial rebound of major suppliers involved in cabin systems. According to Safran, February 2025, in the 'Full-year 2024 results', the company reported that adjusted revenue reached 27.3 billion Euro, a performance bolstered by the return to profitability of its Aircraft Interiors division which extensively utilizes these advanced bonding solutions.

Simultaneously, the expansion of Electrical Insulation Tapes is accelerating due to the development of More Electric Aircraft (MEA) systems that replace hydraulic components with electrical counterparts. This electrification trend demands specialized adhesive tapes capable of withstanding higher voltages and preventing arcing in increasingly dense wiring harnesses. Manufacturers are formulating tapes with advanced substrates like polyimide to ensure reliability in these high-stress environments, essential for next-generation avionics and power distribution systems. This technological surge is reflected in the soaring demand for advanced aerospace technologies. According to Honeywell, February 2025, in the 'Fourth Quarter and Full Year 2024 Results', the company announced full-year sales of 38.5 billion dollars, with its Aerospace Technologies segment delivering double-digit organic growth that underscores the market's intense focus on upgrading electrical architectures.

Segmental Insights

The silicone pressure sensitive tape segment is recognized as the fastest growing category in the global aircraft pressure sensitive tape market due to its distinct thermal stability and chemical resistance. These properties make silicone tapes indispensable for masking operations during chemical stripping and for electrical insulation in areas subject to extreme heat. The increased utilization of composite materials requiring specialized bonding solutions further accelerates demand. Moreover, compliance with rigorous flammability and safety standards mandated by the Federal Aviation Administration supports the widespread adoption of these tapes for ensuring reliability in critical aerospace maintenance and assembly procedures.

Regional Insights

North America dominates the global aircraft pressure sensitive tape market, driven by the presence of major original equipment manufacturers and a robust maintenance, repair, and overhaul sector. The region benefits from high aircraft production rates and a large active fleet, which create a continuous demand for tapes used in assembly, masking, and insulation. Additionally, stringent safety standards enforced by the Federal Aviation Administration mandate the use of compliant materials, further sustaining market volume. This combination of industrial scale and rigorous regulatory oversight ensures North America remains the primary hub for these essential aerospace consumables.

Recent Developments

• In November 2025, Mativ Holdings, Inc. reported its third-quarter financial results, highlighting the performance of its Sustainable & Adhesive Solutions (SAS) segment, which includes its pressure-sensitive tape operations. The company noted organic sales gains across its tapes portfolio, driven by improved demand in key end markets. The results reflected the company's ongoing efforts to optimize its product mix and operational efficiency following its formation from the merger of SWM and Neenah, positioning its specialty tape solutions for continued growth in industrial applications, including those within the aerospace and transportation sectors.
• In November 2024, Berry Global Group, Inc. entered into a definitive agreement to sell its Specialty Tapes business to Nautic Partners, LLC for approximately $540 million. The Specialty Tapes division is a key player in the pressure-sensitive tape market, producing a wide range of products including double-coated foam tapes and other adhesive solutions used in the aerospace, automotive, and industrial sectors. This strategic divestiture aligned with the company's broader goal to optimize its portfolio and focus on high-growth consumer-oriented markets, while the Specialty Tapes business continued to serve its diverse customer base under new ownership.
• In September 2024, 3M Company issued an important notice regarding its strategic exit from PFAS manufacturing, outlining the reformulation of critical assembly materials used in the aerospace industry. The company announced it was developing new versions of its Structural Adhesive Films (SAF), which are essential for aircraft assembly and often categorized within the broader adhesive and tape solutions market. 3M committed to providing existing formulations to regulated industries like aerospace during a transition period to ensure compliance with rigorous safety testing standards while advancing its research into PFAS-free alternatives for its high-performance bonding products.
• In April 2024, Tesa SE launched a new sustainable version of its industry-standard double-sided tape, the tesa® 4965 Original Next Gen. This new product features a backing made from 90% recycled PET and was developed using biomass-balanced acrylic monomers, resulting in a significant reduction in carbon emissions compared to the standard version. The tape is widely utilized in demanding applications across various industries, including the aerospace sector, where it is employed for ensuring reliable bonding and enhancing safety in aircraft interiors, demonstrating the company's commitment to sustainability without compromising performance.

Key Market Players

• 3M Company
• Berry Global, Inc.
• Nitto Denko Corporation
• Henkel AG & Co. KGaA
• Intertape Polymer Group Inc.
• Avery Dennison Corporation
• H.B. Fuller Company
• tesa SE
• Shurtape Technologies, LLC
• Scapa Group Plc

By Aircraft Type	By Tape Type	By Adhesive Type	By Region
Commercial Aircraft Regional Aircraft General Aviation Military Aircraft Helicopter	Specialty Pressure Sensitive Tape Masking Pressure Sensitive Tape	Silicone Pressure Sensitive Tape Acrylic Pressure Sensitive Tape Rubber Pressure Sensitive Tape	North America Europe Asia Pacific South America Middle East & Africa

Report Scope:

In this report, the Global Aircraft Pressure Sensitive Tape Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Aircraft Pressure Sensitive Tape Market, By Aircraft Type:

• Commercial Aircraft
• Regional Aircraft
• General Aviation
• Military Aircraft
• Helicopter

• Aircraft Pressure Sensitive Tape Market, By Tape Type:

• Specialty Pressure Sensitive Tape
• Masking Pressure Sensitive Tape

• Aircraft Pressure Sensitive Tape Market, By Adhesive Type:

• Silicone Pressure Sensitive Tape
• Acrylic Pressure Sensitive Tape
• Rubber Pressure Sensitive Tape

• Aircraft Pressure Sensitive Tape Market, By Region:

• North America
• United States
• Canada
• Mexico
• Europe
• France
• United Kingdom
• Italy
• Germany
• Spain
• Asia Pacific
• China
• India
• Japan
• Australia
• South Korea
• South America
• Brazil
• Argentina
• Colombia
• Middle East & Africa
• South Africa
• Saudi Arabia
• UAE