Aircraft EMI Shielding Market – Global Industry Size, Share, Trends, Opportunity, and Forecast, Segmented By Aircraft Type (Commercial Aircraft, Military Aircraft, Regional Aircraft, General Aviation, Helicopter, UAV), By Application (Aircraft Equipment, Aircraft Structural, Aircraft Bonding), By Product Type (Gaskets, Cable Overbraids, Laminates, Tapes and Foils, Conductive Coatings and Paints, Others), By Region, Competition, 2020-2030F

Market Overview

The Global Aircraft EMI Shielding Market will grow from USD 1.25 Billion in 2024 to USD 2.10 Billion by 2030 at a 9.03% CAGR. Aircraft electromagnetic interference (EMI) shielding utilizes specialized materials and designs to mitigate unwanted electromagnetic energy, crucial for reliable function of aircraft electronic systems. Market expansion is driven by increasing integration of complex electronic systems in modern aircraft, elevating onboard component density. Concurrently, stringent regulatory mandates from the FAA and EASA propel demand, requiring robust EMI protection for operational safety and certification.

Growth is further supported by rising air travel demand; according to the International Air Transport Association, global air traffic expanded by 41.6% in 2023 over 2022, driving the need for electronic protection. Reflecting this sector, the Aircraft Electronics Association reported worldwide business and general aviation avionics sales of $919,288,163.00 in the first quarter of 2024, an 18.2% year-to-date increase. A key challenge impeding market expansion remains the high production costs associated with advanced shielding materials and complex manufacturing processes.

Key Market Drivers

The increasing integration of advanced electronic systems in aircraft is a primary driver for the global electromagnetic interference (EMI) shielding market. As modern aircraft incorporate sophisticated avionics for communication, navigation, and flight control, the density of electronic components escalates, raising the potential for EMI and necessitating robust shielding solutions to maintain operational integrity. For instance, according to Aviation Week, in October 2025, Airbus delivered 78 commercial aircraft, contributing to 585 total deliveries for the year through October 31st, reflecting continuous production of aircraft with extensive electronic content demanding EMI protection. Concurrently, strict regulatory standards and certification requirements for electromagnetic compatibility significantly bolster market demand. Aviation authorities enforce rigorous compliance to ensure aircraft system safety and reliability in electromagnetically complex environments. This adherence is non-negotiable for manufacturers, directly driving the adoption of effective EMI shielding solutions. Reinforcing this regulatory commitment, according to Morgan Lewis, in May 2024, the FAA Reauthorization Act of 2024 authorized $105 billion to the Federal Aviation Administration over five years, highlighting substantial governmental investment in robust regulatory oversight.

The broader aerospace sector's robust performance further underlines the demand for EMI shielding. According to the Aerospace Industries Association's 2025 Facts & Figures, in 2024, the American aerospace and defense industry generated $995 billion in total sales revenue, representing a 4.2 percent increase from the prior year, illustrating a healthy industry environment that continuously fuels the requirement for advanced aircraft component protection.

Download Free Sample Report

Key Market Challenges

The high production costs associated with advanced shielding materials and complex manufacturing processes represent a substantial impediment to the expansion of the Global Aircraft EMI Shielding Market. These elevated expenses translate into higher component prices for aircraft manufacturers, subsequently increasing the overall cost of new aircraft and maintenance operations. Such cost pressures can lead to manufacturers delaying the adoption of the latest shielding technologies or seeking more economical alternatives, which may not offer optimal protection. According to the International Air Transport Association, the slow production pace resulting from ongoing supply chain challenges is projected to cost the airline industry more than US$11 billion in 2025. This significant financial burden on the broader aviation sector directly constrains investment in and demand for premium EMI shielding solutions. The intricate processes required for specialized EMI shielding, coupled with the expense of advanced materials, therefore directly reduce market growth by increasing the financial hurdle for adoption across the aerospace industry.

Key Market Trends

Advancements in lightweight and high-performance shielding materials represent a significant market trend by enabling more efficient and effective electromagnetic interference protection without compromising aircraft design or operational capabilities. These innovations are crucial for reducing overall aircraft weight, which directly translates to improved fuel efficiency and expanded flight ranges. This focus on material science pushes manufacturers to develop composites and advanced coatings offering superior shielding effectiveness in increasingly compact forms. The value of airplane deliveries through the third quarter of 2024 was $17.3 billion, an increase of 20.5 percent from the same period in 2023, according to a General Aviation Manufacturers Association report, indicating a robust sector demanding such material innovations for continuous growth. Further highlighting this trend, Honeywell announced in October 2024 a plan to spin off its Advanced Materials business, underscoring the strategic importance of specialized materials that meet evolving aerospace requirements.

The increased demand for EMI shielding in electric and hybrid aircraft is driving substantial market expansion as the aviation industry transitions towards sustainable propulsion systems. These new aircraft types introduce unique electromagnetic challenges due to high-voltage power systems, electric motors, and extensive battery arrays, which necessitate specialized shielding solutions to ensure the reliability and safety of onboard electronics. Airplane shipments climbed 18 percent between the first quarter of 2024 and Q1 2025, with total airplane billings rising 26 percent to $5.04 billion from $4 billion in 2024, as reported by the General Aviation Manufacturers Association, demonstrating the overall market growth where electric and hybrid aircraft are an emerging segment. For example, in April 2024, Safran Electrical & Power launched its GENeUSCONNECT line of high-power electrical harnesses, specifically designed for new generations of all-electric and hybrid aircraft, providing passive protection against electric arcs and electromagnetic radiation.

Segmental Insights

The Commercial Aircraft segment is experiencing rapid growth within the Global Aircraft EMI Shielding Market due to several interconnected factors. The escalating demand for global air travel and freight significantly drives new commercial aircraft consignments and fleet modernization initiatives. These modern aircraft incorporate an increasing array of sophisticated electronic systems, advanced avionics, and in-flight connectivity solutions, all of which require robust electromagnetic interference (EMI) shielding to ensure uninterrupted operation and system reliability. Furthermore, stringent regulatory standards, enforced by bodies such as the Federal Aviation Administration (FAA), necessitate comprehensive EMI shielding solutions for compliance and critical flight safety, thereby propelling market expansion in this segment.

Regional Insights

North America leads the global aircraft EMI shielding market due to its robust aerospace manufacturing base and extensive military aviation programs. The region benefits from the strong presence of major aircraft manufacturers, including Boeing, Lockheed Martin, Northrop Grumman, and General Dynamics, which continuously drive demand for advanced shielding solutions in both commercial and defense aircraft. Furthermore, stringent regulatory standards for electromagnetic compatibility, enforced by institutions such as the Federal Aviation Administration, mandate the integration of high-performance EMI shielding to ensure operational safety and reliability across all aircraft categories. This combination of a leading manufacturing ecosystem and rigorous regulatory environment solidifies North America's market dominance.

Recent Developments

• In March 2025, James Cropper, an advanced materials specialist, introduced EMITEC, a new tuneable conductive nonwoven solution at JEC World 2025. This innovative product is designed to integrate lightweight electromagnetic interference (EMI) shielding and electrical conductivity directly into composite structures, offering both flexibility and ease of handling. EMITEC provides superior shielding performance across a broad frequency range while achieving significant weight reduction compared to traditional metal mesh and foil products. The material is particularly suited for lightweight-critical industries, making it an ideal choice for emerging aircraft types such as eVTOL (electric Vertical Take-Off and Landing) aircraft applications.

• In January 2025, Honeywell and NXP Semiconductors N.V. announced an expanded strategic collaboration to accelerate aviation product development, particularly focusing on advancing autonomous flight technologies. This partnership leverages Honeywell's extensive aerospace expertise with NXP's high-performance computing architecture to enable new AI-driven aerospace solutions. The joint effort is poised to enhance operational efficiency for flight planning and management, along with developing advanced large-area displays for next-generation cockpits. Such sophisticated avionics and integrated systems necessitate robust electromagnetic interference shielding to ensure reliable functionality and maintain critical safety standards in evolving aircraft designs.

• In April 2024, SABIC and Cybershield, Inc. initiated a collaboration focused on advancing the application of plated ULTEM™ resins for aerospace uses. This partnership aims to optimize the quality and performance of these resins for applications requiring electromagnetic interference (EMI) shielding. Specifically, the initiative involved SABIC providing processing guidance to enhance Cybershield's molding capabilities, enabling the production of backshells for electrical connectors. These components are intended for audiovisual control modules within commercial aircraft, thereby directly contributing to the integrity of onboard electronic systems through improved EMI protection.

• In January 2024, ATLANT 3D, in partnership with the European Space Agency (ESA) and Thales Alenia Space, announced a collaboration to develop advanced packaging technologies. This breakthrough research aims to address critical challenges within the space economy, including security and telecommunications. The initiative focuses on creating high integration, thermal, and radio frequency (RF) performance modules, with the core technology enabling rapid prototyping and manufacturing of functional devices. Key applications of this innovation include enhanced electromagnetic interference shielding for MMIC chips and advanced electronics packaging, which holds significant implications for advanced aircraft systems requiring robust electromagnetic protection.

Key Market Players

• Parker Hannifin
• Laird
• PPG
• Henkel
• 3M
• Saint-Gobain
• Morgan Advanced Materials
• Kitagawa
• Tech-Etch
• Magnetic Shield

Report Scope:

In this report, the Global Aircraft EMI Shielding Market has been segmented into the following categories, in addition to the industry trends which have also been detailed below:

• Aircraft EMI Shielding Market, By Aircraft Type:

o   Commercial Aircraft

o   Military Aircraft

o   Regional Aircraft

o   General Aviation

o   Helicopter

o   UAV

• Aircraft EMI Shielding Market, By Application:

o   Aircraft Equipment

o   Aircraft Structural

o   Aircraft Bonding

• Aircraft EMI Shielding Market, By Product Type:

o   Gaskets

o   Cable Overbraids

o   Laminates

o   Tapes and Foils

o   Conductive Coatings and Paints

o   Others

• Aircraft EMI Shielding Market, By Region:

o   North America

§  United States

§  Canada

§  Mexico

o   Europe

§  France

§  United Kingdom

§  Italy

§  Germany

§  Spain

o   Asia Pacific

§  China

§  India

§  Japan

§  Australia

§  South Korea

o   South America

§  Brazil

§  Argentina

§  Colombia

o   Middle East & Africa

§  South Africa

§  Saudi Arabia

§  UAE

Competitive Landscape

Company Profiles: Detailed analysis of the major companies presents in the Global Aircraft EMI Shielding Market.

Available Customizations:

Global Aircraft EMI Shielding Market report with the given market data, TechSci Research offers customizations according to a company's specific needs. The following customization options are available for the report:

Company Information

• Detailed analysis and profiling of additional market players (up to five).

Global Aircraft EMI Shielding Market is an upcoming report to be released soon. If you wish an early delivery of this report or want to confirm the date of release, please contact us at [email protected]